1、RECORDS OF DIESEL ENGINE OVERHAUL & CHECK柴油機檢修檢查記錄RECORDS No.: CLIENT客戶:EQUIPMENT LOCATION設備所在地:OPERATION HOURS運行小時數:GENSET No.機組編號:MFG. No.機身編號:DATA:檢查日期:20 / 58Inspection and acceptance:驗收Recheck:審核Check:檢查ItemPageAMain bearing inspection主軸檢測A-1Inspection sheet for main bearing shell主軸軸瓦檢查表1A-2Mea

2、suring of main bearing shell free opening gap主軸瓦自由開口量測量2A-3Measuring of main bearing clearance主軸承間隙測量3A-4Standard measuring of (outward thrust)bearing clearance標準（外推力）軸承間隙測量4A-5Standard measuring of (outward thrust) bearing shell free opening gap標準（外推力）軸瓦自由開口量測量5A-6Measuring of engine opening differ

3、ence發動機開檔差測量6BConnection rod test 連桿檢測B-1Inspection sheet for connection rod連桿檢查記錄表7B-2Inspection sheet for connection rod bearing連桿瓦檢查記錄表8B-3Measuring of free opening gap for connection rod bearing連桿瓦自由開口量測量9B-4Measuring of crank pin曲柄銷測量10B-5Measuring of clearance between connection rod and crank

4、pin連桿瓦與曲柄銷間隙測理11B-6Measuring of connection rod small-end copper bush連桿小頭銅套測量12B-7Measuring of connection rod big-end inner diameter連桿大端內徑測量13B-8Magnetic inspection of connection rod big-end tooth 連桿大端齒面磁力探傷14B-9Magnetic power inspection of connection rod bolt連桿螺栓磁粉探傷15B-10Measuring of connection rod

5、 bolt extension連桿螺栓伸長測量16CPiston inspection活塞檢測C-1Inspection records for piston活塞檢查記錄表17C-2Measuring of outer diameter for piston and inner diameter for piston pin hole活塞外徑和活塞銷孔內么測量18C-3Inspection sheet for piston pin shell (connection rod small copper bush) 活塞銷瓦（連桿小頭銅套）檢查表19C-4Measuring of outer di

6、ameter for piston pin活塞銷外徑測量20C-5Measuring of piston ring groove height洗塞環槽高度測量21C-6Measuring of clearance between piston ring and ring groove 洗塞環和環槽間隙測量22C-7Measuring of piston ring end clearance活塞環對口間隙測量23DCylinder liner inspection罐套檢測D-1Inspection records for cylinder liner 缸套檢查記錄表24D-1Measuring

7、records for cylinder liner缸套測量記錄表25EInspection of intake/exhaust valve進排氣閥檢測E-1Measuring of exhaust valve spindle排氣閥桿測量26E-2Measuring of exhaust valve spindle body排氣閥桿桿部測量27E-3Measuring of exhaust valve seat height排氣閥盤座面的高度測量28E-4Measuring of inner diameter of upper& lower guide pipe for exhaust val

8、ve box排氣閥箱上、下導管內徑測量29E-5Measuring of valve seat height for exhaust valve box排氣閥箱的閥座高度測量30E-6Measuring of height & clearance for exhaust valve box & cylinder head mounting face排氣閥箱與缸頭安裝面高度和間隙的測量31E-7Measuring of outer diameter for intake valve spindle進氣閥桿外徑測量32E-8Measuring of intake valve seat height

9、進氣閥閥盤高度測量33E-9Measuring of inner diameter of intake valve guide bush進氣閥導套內徑測量34FInspection record for injection nozzle噴油器檢查記錄GInspection records for relief valve安全閥檢查記錄HRocker arm gear搖臂機構H-1Measuring of intake rocker shaft sleeve and rocker shaft 進氣搖臂軸套和搖臂軸的測量35H-2Measuring of intake rocker shaft s

10、leeve and rocker shaft排氣搖臂軸套和搖臂軸的測量36H-3Measuring of rocker drive gear guide sleeve搖臂驅動機構導筒測量37H-4Measuring of rocker drive gear guide pillar 搖臂驅動機構導柱測量38H-5Measuring of clearance between rocker drive gear guide sleeve and guide pillar搖臂驅動機構導筒與導柱間隙測量39H-6Measuring of inner diameter of trolley for ro

11、cker drive gear 搖臂驅動機構滾輪內徑測量40H-7Measuring of inner diameter of trolley for rocker drive gear 搖臂驅動機構滾輪外徑測量41H-8Measuring of trolley shaft sleeve clearance for rocker drive gear 搖臂驅動機構滾輪與軸套間隙測量42H-9Measuring of inner diameter of shaft sleeve for rocker drive gear搖臂驅動機構軸套內徑測量43H-10Measuring of outer d

12、iameter of trolley shaft for rocker drive gear 搖臂驅動機構滾輪軸外徑測量44H-11Measuring of clearance between shaft sleeve and trolley shaft for rocker drive gear搖臂驅動機構軸套與滾輪軸間隙測量45IInjection oil pump drive gear高壓油泵驅動機構I-1Measuring of inner diameter of trolley and outer diameter of shaft sleeve and clearance for

13、injection oil pump高壓油泵驅動機構滾輪內徑和軸套外徑及其間隙測量46I-2Measuring of inner diameter of guide sleeve and outer diameter of guide pillar and clearance for injection oil pump高壓油泵驅動機構導筒內徑和導柱外徑及其間隙測量47I-3Measuring of inner diameter of shaft sleeve and outer diameter of trolley shaft and shaft sleeve clearance for

14、injection oil pump drive gear高壓油泵驅動機構軸套內徑滾輪軸外徑及軸套間隙測量48JMeasuring of camshaft bearing clearance凸輪軸軸承間隙測量J-1A Row clearance measuring 列間隙測量49J-2B Row clearance measuring 列間隙測量50Kgeiszlinger vibration damper Measuring蓋斯林格曲軸減振器測量LMeasuring of camshaft drive gear dent clearance凸輪軸驅動齒輪齒隙測量MMeasuring of g

15、overnor drive shaft sleeve clearance調速器驅動軸軸套間隙測量NRecords for adjustments to advance angle of oil supply 機組供油提前角調整記錄0Basic parameter records機組基本參數記錄Date of Inspection : Month Date Year檢測日期： 年 月 日Inspection Sheet for Main Shaft Bushing主軸軸瓦檢測表Item檢查項目Bearing No. 軸承號Thrust bearing外推力軸承12345678910Foreign

16、 scratch異物刮傷Bearing surface承壓面Back背面Contusion撞傷Bearing surface承壓面Back背面Air pocket氣穴Bearing surface承壓面Wear磨損Back背面Color顏色Bearing surface承壓面Back背面Free opening gap 自由開口量（mm）下部蓋的螺母標記錯開量Angle角度（）Distance距離（mm）Update or not 是否要更新Remarks備注Note: Marks should be made for dismantled shaft bushing注:拆開的軸瓦應作好標記。

17、Date of inspection: Month Date Year 檢測日期： 年 月 日Measuring records for main bearing主軸承測量記錄1 .Main bearing 主軸承1-1 Measuring of main bearing clearance 主軸承間隙測量Bearing clearance and use limit軸承間隙和使用極限（mm）Standard clearance 標準間隙Use limit使用極限0.350.458銅、鉛層露出超軸瓦表面1/3時 Measurement value for main bearing cleara

18、nce 主軸承間隙測量值（mm）Bearing No.12345678910FA1-2軸瓦自由開口量測量Free opening gap and limit value自由開口量及其極限值（mm）Standard value標準值Use limit使用極限330335326Measurement value for bearing bush free opening gap 主軸承瓦自由開口量測量值（mm）Bushing No.軸瓦號12345678910Upper bushing 上瓦Lower bushing下瓦Date of Inspection: Month Date Year檢測日期

19、： 年 月 日Standard Bearing Measurement Records標準軸承測量記錄1 Standard bearing標準軸承1-1Standard bearing clearance measurement 標準軸承間隙測量Standard bearing clearance measurement value Radial & axial clearance and limit for standard bearing bush標準-2 8888888888888888888888888888888888888888888888888888888888888888888

20、8888888888888888888888888888888888888888888888軸承間隙測量值（mm） 標準軸承軸瓦徑向和軸向間隙及限值（mm） Radial clearance徑向間隙aAxial clearance軸向間隙bRadialstandardclearance 徑向標準間隙Use limit使用極限值0.340.442Emergence of copper and lead layer is over one third of surface area. 銅、鉛層露出超1/3表面時Axial standard clearance 軸向標準間隙100170.27 1-2

21、 Measurement of standard bearing expansion rate標準軸承膨脹度的測量Measurement value for expansion rate膨脹量測量值（mm） 膨脹量使用極限值（mm）Standard value標準值Use limit使用極限350.2353350Expansion rate膨脹量Upper上Lower下Inspection Records檢 查 記 錄Date of inspection： Year Month Date 測量日期： 年 月 日Measurement records for engine opening dif

22、ference發動機開檔差測量記錄Measurement of crankshaft opening difference Unit:曲軸開檔差測量 單位：（mm）Crankshaft opening difference曲軸開檔差Bell crank曲拐Permissible value in case of thermal state 機組熱態時的許可值Remarks備注No.1bell crank曲拐-0.08d+0.00In case of standard bearing use 使用標準軸承時Other bell crank其它曲拐-0.06d+0.06Bell crank曲拐Pe

23、rmissible value in case of thermal state機組熱態時的許可值Remarks備注No.1曲拐-0.02d+0.03In case of standard bearing use使用標準軸承時Bell cranks following No.2 bell cranks No.2以后的曲拐-0.01d+0.02-0.02d+0.01Measurement point for crankshaft opening differenceIndoor temp.室溫Lub. oil temp. 潤滑油溫度Inspection records before disman

24、tling of pistons (Unit: 1/100mm） 未拆活塞前檢測記錄 （單位：1/100mm）Bell crank No. 曲 拐 號No.1No.2No.3No.4No.5No.6No.7No.8No.9Measuring point測 量位 置SBSTPPBCalculation 計算值dInspection records after removing piston connection rod group吊出活塞連桿組后檢測記錄Bell crank No. 曲 拐 號No.1No.2No.3No.4No.5No.6No.7No.8No.9Measuring point測

25、 量位 置SBSTPPBCalculation 計算值dInspection records after restoring of main bearings裝復主軸瓦后檢測記錄Bell crank No. 曲 拐 號No.1No.2No.3No.4No.5No.6No.7No.8No.9Measuring point測 量位 置SBSTPPBCalculation 計算值dInspection records after restoring of piston group裝復活塞組后檢測記錄Bell crank No. 曲 拐 號No.1No.2No.3No.4No.5No.6No.7No.

26、8No.9Measuring point測 量位 置SBSTPPBCalculation 計算值dInspection records for thermal engine stata after testing試機后熱機狀態檢測記錄Bell crank No. 曲 拐 號No.1No.2No.3No.4No.5No.6No.7No.8No.9Measuring point測 量位 置SBSTPPBCalculation 計算值dd=T-(SB+PB)/2Date of inspection: Date of inspection: Year Month Date 檢測日期： 年 月 日Ins

27、pection of connection rod連桿檢查表Inspection records for connection rod連桿檢查記錄Inspection Item檢查項目Cylinder No. 缸號A1A2A3A4A5A6A7A8A9Tooth wear 齒面磨損Yes or No 有無Treatment處理MT result結果Bolt Tightening 緊固螺栓MT result結果Wrong marking point of big-end nut 大端部螺母記號錯位置Angle角度（）Distance距離（mm）Inspection item 檢查項目Cylinde

28、r No.缸號B1B2B3B4B5B6B7B8B9Tooth wear齒面磨損Yes or No有無Treatment處理MT result結果Tightening bolts緊固螺栓MT result結果Wrong marking point ofbig-end nut大端部螺母記號錯位置Angle角度（）距離（mm）Remarks備注Note: 1. Removed spindle should be marked with cylinder no. 注： 1、拆下的桿作好缸號標記。2. “MT” stands for Magnetic Test “MT”為磁粉探傷。 Date of in

29、spection: Year Month Date 檢測日期： 年 月 日Inspectoin of connection rod bearing連桿瓦檢查表Inspection Item檢查項目Bearing No.軸瓦號A1A2A3A4A5A6A7A8A9Foreign scratch 異物刮傷Bearing surface承壓面Back surface背面Contusion撞傷Bearing surface承壓面Back surface背面Air pocket氣穴Bearing surface承壓面Wear磨蝕Back surface背面Color顏色Bearing surface承壓面

30、Back surface背面Free opening gap自由開口量（mm）Update or not是否更新Inspection Item檢查項目Bearing No.軸瓦號A1A2A3A4A5A6A7A8A9Foreign scratch 異物刮傷Bearing surface承壓面Back surface背面Contusion撞傷Bearing surface承壓面Back surface背面Air pocket氣穴Bearing surface承壓面Wear磨蝕Back surface背面Color顏色Bearing surface承壓面Back surface背面Free open

31、ing gap自由開口量（mm）Update or not是否更新Remarks備注Note: Removed connection rod bearing should be marked with cylinder no.注：已拆出的連桿瓦作好缸號標記。Measurement of free opening gap for 1-2 bearing bush1-2連桿瓦自由開口量測量Limit value for free opening gap自由開口量的極限值 Standard value標準值Use limit使用極限330335326Measurement value for fre

32、e opening gap of bearing bush軸承瓦自由開口量測量值Cylinder No.缸 號123456789A rowB rowDate of inspection: Year Month Date檢測日期： 年 月 日Measurement record for crank pin曲柄銷測量記錄1 Crank measurement曲柄測量1-1 Abrasion mearsurement for crank pin 曲柄銷磨損測量 Use limit value for outer diameter of crank pin（mm）曲柄銷外徑的使用極限值（mm）Stan

33、dard value標準值314968315Lopside wear 偏磨量Amaxi:-Amini0.04Roundness隨圓度（Bmaxi-Amini）+（ Amaxi:-Amini）0.15Concave-convex凹凸深度View range0.01 圖視范圍0.01Measurement value for outer diameter of crank pin曲柄銷外徑測量值Cylinder No. 缸 號A1A2A3A4A5A6A7A8A9Outer diameter of crank pin 曲 柄 銷外 徑a1b1a2b2Cylinder No. 缸 號B1B2B3B4B

34、5B6B7B8B9Outer diameter of crank pin 曲 柄 銷外 徑a1b1a2b2Date of inspection: Year Month Date檢測日期： 年 月 日Measurement record for crank pin曲柄銷測量記錄1.Connection rod bearing 連桿瓦1-1 Measurement of clearance to crank pin與曲柄銷間隙測量Standard clearance 標準間隙Use limit 使用極限0.350.458Emergence of coper and lead layer is mo

35、re than one third of bearing surface area 銅、鉛層露出超過軸瓦表面1/3面積時Measurement value for clearance to crank pin與曲柄銷間隙測量值缸 號A1A2A3A4A5A6A7A8A9F缸 號B1B2B3B4B5B6B7B8B9A1-2 Piston pin bush （connection rod copper bush）活塞銷瓦（連桿小頭銅套） Standard value標準值Use limit使用極限Remarks備 注 注Inner diameter內徑170.190170.279170.50Clea

36、rance間隙0.1950.2990.520Use limit for inner diameter of piston pin bush 活塞銷瓦內徑的使用極限（連桿小銅套）Use limit for inner diameter of piston pin bush(connection rod small copper bush) 活塞銷孔內徑的使用極限（連桿小頭銅套）Cylinder No. 缸 號A1A2A3A4A5A6A7A8A9Inner diameter 內 徑d1abd2abCylinder No. 缸 號B1B2B3B4B5B6B7B8B9Inner diameter 內

37、徑d1abd2abDate of inspection: Year Month Date檢測日期： 年 月 日Measurement records for connection rod連桿測量記錄2-1Measurement of inner diameter at big end大端內徑測量Use limit for big-end inner diameter and ovality of connection rod連桿大端內徑及橢圓度的使用極限Standard value標準值Use limit value使用極限值Inner diameter內徑325.00.0363251.5Ov

38、ality橢圓度Available for use仍可使用Under 0.075Processing of Inner diameter for use加工內徑可使用0.0750.12再加工或報廢Above 0.15Measurement value for big-end inner diameter , voality =A-（B+C/2）（mm）大頭內徑測量值，橢圓度=A-（B+C/2）（mm）Cylinder No. 缸 號A1A2A3A4A5A6A7A8A9Inner diameter內 徑d1abd2abCylinder No. 缸 號B1B2B3B4B5B6B7B8B9Inner

39、 diameter內 徑d1abd2ab 2-3 Magnetic testing ladder for big-end tooth wear and crack limit(mm) 大頭齒面磁力控傷檢查階梯磨損和裂紋極限（mm）Limit degree極限度Total length總長長箍長Length through two tooth tops is over 70 穿過兩齒頂的長度超過70Depth深度0.6Concentrated wear局部磨磨損0.2Cylinder No. 缸 號A1A2A3A4A5A6A7A8A9Length 長 度Depth 深 度aCylinder No.缸 號B1B2B3B4B5B6B7B8B9Length 長 度Outer diameter 外 徑Dep