Tableof一、機(jī)器的用eof二、主要技術(shù)參echnicalTableof一、機(jī)器的用eof二、主要技術(shù)參echnical三、工作原理與結(jié)構(gòu)特OperatingPrincipleandStructure四、起，保管與Lifting,五、機(jī)器的安裝，調(diào)整與試運(yùn)Installation,AdjustmentandRunning-六、設(shè)備操作保養(yǎng)規(guī)RegulationsofEquipmentOperationand七、可能出現(xiàn)的故障及處理方sibleTroublesand八、備用件明細(xì)ListofSpare九、附Attached前言感謝您選購了“山寶牌”產(chǎn)品，為了確保該機(jī)正常工作并充分發(fā)揮其有性前言感謝您選購了“山寶牌”產(chǎn)品，為了確保該機(jī)正常工作并充分發(fā)揮其有性能，請您在使用本機(jī)前，詳細(xì)閱讀本說明書，并嚴(yán)格按照說明書各項規(guī)定進(jìn)行操nkyouforpickingoutandbuying“ShanbaoBrand”product.Intotthecrusherwillworknormallyandfullygiveplaytoperformance,pleasereadthisoperatinginstructioncarefullybeforethecrusher,andoperatethecrusheraccordingtotherequirementsofoperating一、機(jī)器的用eof 用途簡roductionof推出的新一代座式圓振動篩，其結(jié)輕巧、外形新穎、性能優(yōu)良、質(zhì)量可靠，主要用于礦山、煤炭、建筑料等碎石、采石、砂石等的分級，是各級破碎機(jī)的配套設(shè)備2YK-3072circularvibratingscreenisonenewgenerationseattypevibratingscreendevelopedbythisCompanywithlightstructure,appearance,excellentperformanceandreliablequality.ItisvibratingscreendevelopedbythisCompanywithlightstructure,appearance,excellentperformanceandreliablequality.Itisonekindsupportingequipmentforalllevelsofcrushingmachinerywhichisusedgradingofmacadam,quarryingandsandine,coalandmaterialindustries型號及說Mand22YYKK VibrationexciterstructureasScreenlayer二、主要技術(shù)參1.篩面規(guī)格2.篩孔尺寸Screenmesh:5-3.最大給料尺寸umfeeding:4.重量（不Screenmesh:5-3.最大給料尺寸umfeeding:4.重量（不包括電機(jī)：1296kgWeight(ExcludingMotor):5.電機(jī)型號：Y225M—Motor:Y225M-功率er:轉(zhuǎn)速：730Revolvingspeeda:7306.振動頻率Vibratingfrequency:7.單振幅litude:8.處理能力：600～800Treatmentcapacity:600~8009.外形尺寸Overall:10.篩面層數(shù)：2Screenlayernumber:211.篩面傾Screenleaningangle:三、工作原理及結(jié)構(gòu)特1.工作原Screenleaningangle:三、工作原理及結(jié)構(gòu)特1.工作原圓振動篩是一個以篩箱、振動器等可動部分為質(zhì)量，以金屬螺旋彈簧彈性元件，以振動器為構(gòu)的單質(zhì)量強(qiáng)迫振動系統(tǒng)的篩分設(shè)備。機(jī)通過聯(lián)軸節(jié)驅(qū)動振動器、偏心塊高速旋轉(zhuǎn)產(chǎn)生強(qiáng)大的離心力，使篩作強(qiáng)制連續(xù)圓運(yùn)動，物料則隨篩箱在傾斜的篩面上作連續(xù)的拋擲運(yùn)動拋起時分層，落下時顆粒透篩，周而復(fù)始地完成了粒度的分級過程Circularvibratingscreenisonekindofscreeningmachinerytakingelementsuchasscreenboxandvibrationexciteretcasquality,usingspiralspringelasticelementandregardingioninstitutionasqualityforcedvibrationsystem.Themotordrivesthevibrationthroughshaftcouplingtoeathighspeed;eccentricshaftandblockerfulcentrifugalforcetomakethescreenboxtoforcedcontinuouscircularmotion.Thematerialsmovealongwithscreenboxonthescreenoncontinuousthrowingmotion.Whenmaterialsarethrownup,theyarelayeredandwhenthematerialsdrop,particlespassthroughthescreen.Theequipmentcompletesgradingparticlesin2.結(jié)構(gòu)特本類篩機(jī)電機(jī)均可左右安裝，為方便使用，請2.結(jié)構(gòu)特本類篩機(jī)電機(jī)均可左右安裝，為方便使用，請用戶在訂購時予以說明Themotorforthiskindofvibratingscreencanbeinstalledontheleftortherightsidefortheconvenienceofoperation.Theuserisrequestedilluminateuponplacingthe本類篩機(jī)由篩箱、支承裝置、振動器、輪胎式聯(lián)軸節(jié)、電機(jī)等組成。結(jié)構(gòu)見附圖，篩箱與地基間由八根金屬螺旋彈簧隔振，以消除由設(shè)備工作時對地面的振動，篩箱上裝有用于篩分物料的篩網(wǎng)，振動器過軸承座用螺栓固定在篩箱上，主軸的兩端裝有主、副偏心輪，這種置方式的優(yōu)點是激振器結(jié)構(gòu)比較緊湊，篩機(jī)的振幅可通過調(diào)整主、副心塊數(shù)量的方式進(jìn)行調(diào)Thiskindofscreenconsistsofscreenbox,supportingdevice,vibrator,typecoupling,motor.Seeattacheddiagramforthestructure.TheofscreenandfoundationisseparatedbyeightmetalspiralspringsoaseliminatethevibrationtothegroundduetotheworkoftheScreenboxisequippedwithscreenformaterialscreening.Vibrationisfixedonthescreenboxwithboltsthroughbearingseatandmainauxiliaryeccentricblockareinstalledontwoendsofthemainshaft.advantageofthiskindoflayoutistomakethestructureofexcitertoberelativelycompactandlitudeofthescreenmachinebeabletobeadjustedbyadjustingexcitertoberelativelycompactandlitudeofthescreenmachinebeabletobeadjustedbyadjustingtheangleofmain&auxiliary篩箱是篩機(jī)的最，它由接料槽側(cè)板、支撐架、橫梁及加強(qiáng)等主要構(gòu)件組成，是承接物料，傳遞激振力，分級物料的主。了克服整體框架因物件大、焊接應(yīng)力大弊病。本件采用了高強(qiáng)度螺栓接，其工作可靠，制造維修方便，篩面采用優(yōu)質(zhì)耐磨鋼絲編織而成的金。Thescreenboxisthelargestcomponentofthevibratingscreenandconstitutedbymaterialconnectingtrough,sideplate,supportingframe,beamandstiffeningbeametc.Itisthemaincomponenttocarrymaterials,ponentadoptshigh-strengthboltconnectionwiththeadvantagesreliableoperationandconvenientmanufactureandenance.Theadoptsmetalnetwovenbyhighqualitywear-resistingsteelwire.partitionsizecanbecontrolledthroughscreenplateandnon-metalaccordingto激振器中軸承采用大游隙單列向心圓柱滾子軸承，該類軸承能承受較徑向載荷，用于本設(shè)備能有效降低溫升，延長。Thebearingofvibrationexciteradoptssingle-rowcentripetalrollerbearing mpleclearancewhichcanundertakerelativelyradialload.Itcaneffectivelyreducetemperaturerisingandprolongservice四、起、保管與1.起吊：起吊篩機(jī)需具備足夠起重能力的吊具和設(shè)備，鋼繩吊掛在篩上，或套在底座的吊孔1.起吊：起吊篩機(jī)需具備足夠起重能力的吊具和設(shè)備，鋼繩吊掛在篩上，或套在底座的吊孔中，在兩側(cè)板間用120×120mm方兩側(cè)支撐，以防止變形，起吊后應(yīng)保持水平，不得吊掛其他部位Lifting:Itissarytoarrangehoistingtoolsandequipmentsufficientcapacitytoliftthevibratingscreen.Thewireropecanbeontotheliftingeyesontwosidesofthescreenboxorotheholesonthebase.Twosideplatescanbesupportedby120×120mmtimbersoastoavoiddeformation.KeeptheequipmentlevelafterliftingDonothoist：篩應(yīng)按鐵路和公路的有關(guān)規(guī)定進(jìn)行，途中必須慎，以防篩框變形及損壞，不得在地面上拖拉，如需要短離拖拉時，應(yīng)在底座上墊滾杠，拖拉底座為妥 The ofthe conductedbyrelevantofrailroadandhighroad.Becarefulcourseofionsotoavoiddeformationofscreenframedamagestopartsandcomponents.DonotdragtheequipmentontheIfitissarytodragtheequipmentforshortdistance,itisappropriateputrollerunderthebaseanddragthe3.保管與驗收：設(shè)備存放地應(yīng)平整，下面墊枕木，露天存放要有遮蓋以防雨淋，并經(jīng)常檢查設(shè)備保養(yǎng)情況露部分定期涂防銹油PreservationandAcceptance:Theequipmentshouldbeplacedongroundwithsleeper以防雨淋，并經(jīng)常檢查設(shè)備保養(yǎng)情況露部分定期涂防銹油PreservationandAcceptance:Theequipmentshouldbeplacedongroundwithsleeperbelow.Incaseofstoringoutdoors,itisappropriategetitcoveredsoastoavoidrain.Theituationofequipmentshouldbeinspectedfrequentlyandantirustoilshouldbeontotheedpart產(chǎn)品到貨后，應(yīng)在三個月內(nèi)開箱檢查驗收，以便清除過程中可產(chǎn)生的弊病，檢查內(nèi)容Uponthearrivaloftheproduct,itisappropriatetoinspectforacceptanceopeningthecasehreemonthssoastosiblecausedincourseofion.Thecontentstobeinspected產(chǎn)品合格證Product;按發(fā)清點的數(shù)量Clearupandcounttyofpartsandcomponentsdelivery檢查機(jī)器設(shè)備及是否有損壞Inspectwhethertheequipmentandparts&componentsare如發(fā)現(xiàn)有缺件與損壞及其他質(zhì)量問題，應(yīng)作并及時通知本公司如發(fā)現(xiàn)有缺件與損壞及其他質(zhì)量問題，應(yīng)作并及時通知本公司以便查明原因Ifshortitemsanddamagesandotherqualityproblemsarefound,itappropriatetorecordproperlyandnotifythisCompanysoastofindout五、機(jī)器的安裝、調(diào)整與試運(yùn)Installation,AdjustmentandRunning-1.安裝安裝前須檢查情況，不得有損壞與缺件，設(shè)備出廠超過半的，激振器必須與添加潤滑脂并重新裝配Beforeinstallation,componentssituationmustbeinspected.Damagesshortitemsarenotallowed.IftheequipmentisdeliveredoutfromCompanyforoverhalfyear,thevibratingexcitermustbedismantledwashandtolubricateand安裝現(xiàn)場要有滿足起重要求的設(shè)備條件Equipmentconditionmeetinghoistingrequirementsshouldbearrangedtheinstallation篩機(jī)安裝順序如Installationsequenceforthevibratingscreenisas檢查基礎(chǔ)位置尺寸是否正確Inspectwhetherition篩機(jī)安裝順序如Installationsequenceforthevibratingscreenisas檢查基礎(chǔ)位置尺寸是否正確Inspectwhetheritionis安裝支承裝置底座、安裝彈簧Installthebaseofsupportingdeviceandtheninstallthe篩機(jī)主體就位Putthemainbodyofvibratingscreen安裝電機(jī)Installthe連接電源線Connectersupply安裝原料進(jìn)篩機(jī)篩選的進(jìn)料斗與篩面物料排出的排料斗，進(jìn)料及排料斗與篩箱之間左、右間隙大于40mm。前向間隙大于80mm，下間隙大于80mmInstallfeedinghopperforrawmaterialenteringvibratingscreendischarginghopperfordischargeofmaterialonthescreen.Theleftandclearancenthefeedinghopper&discharginghopperandtheboxmustben40mm,thefrontdirectionhouldben80mmandtheupperandlowerhouldben2.調(diào)試檢查支承彈簧的壓下量，保證前后端、左右彈簧高度差不2.調(diào)試檢查支承彈簧的壓下量，保證前后端、左右彈簧高度差不大于Inspectthepressedamountofthesupportingspringsoastoguaranteeheightdifferenceofthefront/rearandleft/rightspringsshouldbenon檢查激振器運(yùn)動是否靈活無卡Inspectwhetherthemotionofvibratingexciterisflexibleor檢查篩箱四周、進(jìn)料斗、排料斗位置是否正確Inspectwhetheritionsofthesurroundingsofthescreenbox,hopperanddischarginghopperare檢查緊固螺栓是否旋緊，最好澆灌地腳螺栓Inspectwhetherthefasteningboltsaretightandfinallyconcretefoundation3.試運(yùn)轉(zhuǎn)Running-安裝完畢，檢查合格，方可試運(yùn)轉(zhuǎn)Onlyafterinstallationanduponqualificationbyinspection,therunning-canbe試運(yùn)轉(zhuǎn)不得低于4himeshallnotben篩機(jī)運(yùn)轉(zhuǎn)平穩(wěn)無異常噪Thevibratingscreenshouldoperatesmoothlywithoutabnormalimeshallnotben篩機(jī)運(yùn)轉(zhuǎn)平穩(wěn)無異常噪Thevibratingscreenshouldoperatesmoothlywithoutabnormal無漏油現(xiàn)象Withoutoilleakage激振器軸承溫度不大于85Thetemperatureofvibrationexciterbearingshouldnotben為了減少物料對篩面的沖擊，應(yīng)使物料落到篩面的落差不大于200mmInordertoreducetheimpactofmaterialstothescreen,thefallnmaterialsandthescreenshouldnotben六、設(shè)備操作保養(yǎng)規(guī)RegulationsofEquipmentOperationand1.操作操應(yīng)了解熟悉本篩機(jī)情況和熟悉說明書，當(dāng)出現(xiàn)異常情應(yīng)有能力采取適當(dāng)措施處理Theoperatorshouldunderstandthesituationofthisvibratingscreenandfamiliarwiththisoperationmanualandhavetheabilitytotakemeasurestotreatincaseofabnormal起動前須做好如下準(zhǔn)備工作Prepareproperlybeforestartingupasmeasurestotreatincaseofabnormal起動前須做好如下準(zhǔn)備工作Prepareproperlybeforestartingupas閱讀值，處理上一班遺留下；theon-dutyrecords,andtreattheproblemsleftoverfrom檢查并排除篩機(jī)與溜槽、漏斗等固定物間有無石料等影響篩機(jī)作的雜物Inspectwhethertherechasstoneetcayimpactoperationofthevibratingscreennthevibratingandchute&etcandeliminate仔細(xì)檢查所有緊固件是否完全緊固，篩面有無破損Carefullyinspectwhetherthefasteningcomponentsarefullyfastenedwhetherthescreenis檢查激振器軸承是否按期加油Inspectwhetherthebearingofvibratingexciterislubricatedas運(yùn)轉(zhuǎn)Incaseofabnormalphenomenon,theoperatorshouldstopthemachinefindoutthecauses.Startuptooperateafterthetroubleis檢查激振器軸承溫度應(yīng)無異常Inspectthetemperatureofbearingofvibrationexcitershouldbe檢查激振器軸承溫度應(yīng)無異常Inspectthetemperatureofbearingofvibrationexcitershouldbe篩機(jī)運(yùn)行無異常噪音Theoperationofvibratingscreenshouldhavenoabnormal物料要求均勻地給到篩機(jī)上，物料應(yīng)均勻平穩(wěn)地通過篩面不得料Thematerialsarerequiredtobefedonthevibratingevenly.Theflowmaterialsshouldpassthescreensmoothlyandevenly.Materialnot帶料停機(jī)或在停機(jī)后繼續(xù)給料Donotstopthemachinewithmaterialsorfeedmaterialsafter下班時應(yīng)清除篩面中的賭塞物及篩機(jī)周圍環(huán)境Aftergettingoffwork,theblockinghescreensurroundingenvironmentofthescreenshouldbecleared2.保養(yǎng)每各潤滑點要加一至二次油，激振器、軸承采用3號極壓鋰脂潤滑脂，要求添滿30%～50%的容腔Lubricateonetotwotimesthe每各潤滑點要加一至二次油，激振器、軸承采用3號極壓鋰脂潤滑脂，要求添滿30%～50%的容腔Lubricateonetotwotimesthelubricatingsk.exciterandbearingshouldadoptNo.3lithiumbasegrease.Itisrequiredtofillin30%～50%of.激振器軸承每3~6個月在機(jī)上沖洗一次，每年拆一次；上沖洗方法為從油孔中注入煤油，洗凈臟污潤滑脂，然后重新入清潔潤滑脂Thebearingofvibratingexcitershouldbewashedonthemachineevery36monthsanddismantledtowashonetimeeveryyear;thewashingonthemachineistofillinasolinefromtheoilholetocleantheusedlubricatinggreaseandthenrefillincleanlubricating保要做好周檢、月檢工作，檢查側(cè)板是否出現(xiàn)開裂和橫加強(qiáng)梁是否出現(xiàn)裂紋Thenelshouldklyinspectionandinspectionproperlyandinspectwhetherthesideplatecracksandthebeamandstiffeningbeamhave 。Donotmakeanyadjustment,clearingandenanceworketcinofoperationofthemachinesoastoavoid機(jī)器檢修時，首先應(yīng)切斷電源turnoffersupplyincourseofmachine七、可能turnoffersupplyincourseofmachine七、可能出現(xiàn)的故障及處理方法（見表Table 主要原Main排除方篩機(jī)無法起 unabletobestartedupor issmall電機(jī)損Motoris controlcircuitaredamaged電Voltageis篩面物料椎積太Materialsispileduponthescreentoomuch激振器出現(xiàn)故Vibratingexciter Lubricatinggrease excitergetsthickandcaking.更換電Replacethe 改變電源供 er篩面物Clearupthematerialsonthescreen檢修振動Inspectvibrating激振器，重新添Washthevibratingexciterandfillinnewlubricating物料異Theflowofmaterialsis篩箱剛度，存在臨界頻率ThestiffnessofscreenboxisinsufficientandexistscriticalCapturingofhorizontallevelofscreenboxisnotaccurate緊固聯(lián)接螺Fastenconnecting 掉換彈Replacethe支承彈簧剛度相差太大或損Thedifferenceofthestiffnessofsupportingspringistoolargeorthespringisdamaged篩面破支承彈簧剛度相差太大或損Thedifferenceofthestiffnessofsupportingspringistoolargeorthespringisdamaged篩面破Thescreenis給料極不平Materialfeedingisexsive橫梁斷Thebeamis更換篩ReplacetheBalancetheoperationandfeedmaterialsstably更換橫Replacethe激振器軸承損 ofvibrating exciteris緊固螺栓松FasteningboltsareSpringis更換軸Replacethe緊固螺Fastenthe更換橫Replacethe更換彈Replacethe軸承溫度過ofbearingistoohigh潤滑Lubricatinggreaseis潤滑脂過Lubricatinggreaseistoo潤滑脂臟污變Lubricatinggreasegetsdirtyand軸承損Bearingis 減少潤滑ReducelubricatingCleanandreplace elementsuch eplateandbeametc.構(gòu)件磨損嚴(yán)ConstructionalelementisabradedTheequipmentworkstoolongtimeatcriticalfrequency采用磨平或鉆孔等方法保護(hù)。Adoptrubdownordrillingorweldingmethodtoprotect同上Thesameof篩分質(zhì)量不1.篩孔堵Screenmeshis1減輕篩機(jī)負(fù)荷及 qualityisnot入篩qualityisnot入篩物料中細(xì)粒Fineparticleofthematerialsfeedingothevibratingscreen入篩物料水分增Moistureofthematerialsf