1、精品文檔InjectionMoldTechnicalTerms（一）模具專業(yè)基本用詞ProfessionalTerms1. 塑料plastic,resin2. 樣件一sample3. 鋼料一steel4. 注塑機injectionmachine,press5. 產(chǎn)品part,product,moulding6. 模具一mold,mould,toolA簡易模（樣板模）一prototypemoldB量產(chǎn)用模具一productionmold7. 三維造型（數(shù)模）一3Dmodel,3Ddata8. 二維產(chǎn)品圖-2Dpartdrawing9. 設(shè)計design10. .制造manufacture,bui

2、ldup,construction11. .檢驗check,inspection12. .測量一measure,inspection13. .修改change,modify,correction14. .工程更改engineerchange15. .質(zhì)量-quality16. .數(shù)量一quantity17. .基準(zhǔn)datum,reference（二）如何解析2D產(chǎn)品圖？Howtoread2Dpartdrawing?1. 產(chǎn)品幾何Geometry1 .點一point2 .線（邊）一line,edge3 .面faceA側(cè)面sideB表面一surfaceC外觀面一appearancesurface4

3、 .壁厚wallthickness,stockthickness5 .加強筋（骨位）一rib6 .孔hole7 .細長的槽一slot8 .柱位boss9 .角一cornerA圓角filletB倒角chamferC尖角一sharpcorner10 .斜度一angle,taper11 .凹槽一recess,groove2. 分模信息Splitting精品文檔精品文檔1 .分型線-partingline(P/L),splittingline2 .主分模方向maindirection,lineofdraw3 .澆口設(shè)定一gating3. 產(chǎn)品標(biāo)識PartIdentification1 .產(chǎn)品名稱一pa

4、rtname(P/N)2 .產(chǎn)品編號+版本號partnumber+revision(Rev.)3 .型腔號一cavitynumber4 .材料標(biāo)記一materialsymbol5 .模具編號moldnumber(no.)6 .日期印一datinginsert,datecode7 .循環(huán)印cyclingcode8 .公司標(biāo)志companylogo4. 技術(shù)要求Specification(SpecialRequirement)1 .項目啟動表Kick-offsheet1) 項目名稱programname,projectname2) 產(chǎn)品名稱partname,productname,partdesc

5、ription3)產(chǎn)品編號-partnumber(P/N)4)客戶模號customermoldno.5)項目啟動日期kickoffdate,startdate6)項目完成日期一duedate,leadtime7)內(nèi)模件用鋼一toolsteel8)型腔數(shù)量一numberofcavities9)數(shù)據(jù)文件編號-datafileno.10) 注塑材料resin,plastic,rawmaterial11) 收縮率一shrink,shrinkage,shrinkfactor12) 注塑機噸位moldingmachinesize,injectionmachinesize13) 成型周期一cycletime

6、14) 型腔光潔度一cavitypolish15) 型芯光潔度一corepolish16) 皮紋(曬紋)一texture,grain17) 拔模斜度一draftangle,removaltaper18) 注塑件顏色及光澤一moldedcolor&gloss19) 模具加工地manufacturingfacility20) 熱流道供應(yīng)商manifoldmanufacturer,manifoldsupplier21) 澆口位置gatelocation/position22) 澆口類型-gatetype精品文檔精品文檔23) 產(chǎn)品標(biāo)識stampinformation,partidentifi

7、cation24) 特殊要求specialinstructions2 .產(chǎn)品質(zhì)量及外觀要求PartQuality&AppearanceRequirement1） 尺寸及公差Dimension&Tolerance 重要尺寸criticaldimension,importantdim.,keydim. 理論尺寸nominaldimension 實際尺寸一actualdimension 公差一tolerance 公差帶tolerancerange 尺寸超差dimensiondeviation 接受（合格）accept,OK 拒絕（不合格）-reject,refuse,obsolete

8、,NG 讓步接受concession,specialadmit 返工re-work2）產(chǎn)品缺陷（常見的）Defects（normal）縮水一sinkmark,shrinkage飛邊，毛邊一flash,burr段差mismatchdiscrepancy銀絲紋，蛇紋一snakemarks,streak彎曲，變形一warpage,distortion打不飽（缺料）一shortshot熔接線weldline多膠一unwantedplastic拉傷一damage3 .產(chǎn)品外觀PartAppearance產(chǎn)品顏色一partcolor產(chǎn)品光澤一gloss皮紋粒度一grain4.常用詞匯、詞組及短語Norma

9、lWord,ShortSentence1）單邊一perside2）雙邊一bothsides3）力口入，添力口add,incorporate4）去除，取消remove,cancel5) 滿足的要求，符合，與要求致accordingto,conformto,satisfy,meet6) 要求，需要require,need,demand精品文檔精品文檔7) 確認一beapproved,agreedby8) 允許permit,allow9) 在范圍之內(nèi)-within10) 不可以，不允許，禁止freefrom,prevent,avoid11) ，除非有另指unlessotherwisespecifie

10、d12) 或少于一orless13) 自動化運作automaticoperation14) 未注尺寸(詳細形狀)見三維造型Nondimensionedcontour(detailedshape)see3Dmodel.15) 分型線上的飛邊(披縫)或段差應(yīng)小于BurrsordiscrepancyontheP/Lshallbeorless.五.標(biāo)題欄TitleBlock1. 產(chǎn)品名稱partname2. 圖紙編號+版本號(索引號)一drawingno.+level(index)3. 一般公差generaltolerance(三)如何閱讀制模標(biāo)準(zhǔn)？Howtoreadtoolingstandard?一

11、.模具結(jié)構(gòu)術(shù)語MoldConstructionTermsA.模架MoldBase1.模架量化特征MeasurementFeature長X寬X高一LengthXWidthXHeight 模具高度尺寸(模厚)stackheightofmould 模具重量一totalweightofmould,mouldthickness2 .定模底板frontplate,topclampingplate,clampplate,clampingplate3 .定模板cavityplate,fixedmouldplate,A-plate4 .動模板一coreplate,movingmouldplate,B-plate

12、5 .支撐板supportplate,backingplate6 .間隔板，方鐵supportblocks,rails,risers,spacerblock7 .頂桿固定板一retainingplate,ejectorretainingplate8 .頂板一ejectorplate,bottomclampingplate9 .動模底板backplate10 .導(dǎo)柱guidepillar,leaderpin,guidepin11 .導(dǎo)套guidebush,leaderpinbush12 .復(fù)位桿returnpin,push-backpin13 .彈簧一spring14 .撐頭一supportpi

13、llar15 .頂針板導(dǎo)柱、導(dǎo)套ejectionguidepin/bush精品文檔161718B.19202122232425C.1.2.精品文檔垃圾車丁stoppin,stopbutton模腳standing-offpillars標(biāo)牌plaquescutcheonmouldingcomponents型芯coreinsert型腔一cavityinsert鑲針一corepin鑲塊sub-insert,split滑塊一slide,slidingsplit斜頂一lifter,angled-liftsplitA斜頂頭一lifterheadB斜頂桿一lifterrod,liftershaft成型頂桿mo

14、uldingfacepin,formpinFeedSystemMouldinga. 主流道一sprueb. 分流道runner 主分流道m(xù)ainrunner二級分流道一branchrunner分流道斷面形狀cross-sectionalshapeofrunner圓形一fullround 半圓形一semicircular梯形trapezoidalc.澆口gate常用澆口形式normalgatetype:邊緣澆口（J型澆口）edgegate,J-gate側(cè)澆口一sidegate 潛伏式澆口sub-gate,cashewgate,subsurfacegate,submarinegate 潛伏式二次澆

15、口（隧道式澆口）一tunnelgateontofeederpost點澆口一pingate 直接澆口（主流道型澆口）一spruegate,directgate護式澆口tabgated. 模月空impressione. 冷料井coldslugwellf. 熱流道hotrunnermoldcomponentsa. 定位圈locatingring,locationring,registerringb. 澆口套一spruebush精品文檔精品文檔c. 擋圈一stopringd. 澆口鑲塊一gateinserte. 熱流道板一manifoldf.熱嘴一hotdropD.分型面及其鎖緊、排氣PartingS

16、urface,inter-locking&venting1 .分型線-partingline(P/L)2 .鑲拼線-bodyline,jointline3 .平/不平的分型面-flat/non-flatpartingsurface4 .封膠面shutoffsurfaces,seal-offsurfaces5 .擦穿位一shutoff6 .碰穿位一kiss-off7 .管位一partinglinelock8 .分型面的釋放(避空)一reliefofpartingsurface9 .分型面的平衡balancingofpartingsurface10 .鎖緊角度lockingangle11

17、.鎖緊力一clampingforce12 .鎖模塊一safetystrap13 .精定位一Interlock,dielock14 .困氣airtrap15 .排氣槽一vent,ventslotE.滑塊機構(gòu)Slide1 .驅(qū)動Actuation斜導(dǎo)柱一anglepin,hornpin,campin彈簧一spring油缸一hydrauliccylinder2 .制動Detention滑塊固定器-slideretainer彈簧制動器一spring-loadeddetention(plunger)擋車丁、擋板stoppin,stopplate,slidestop3 .導(dǎo)軌一gib,guidestrip

18、4 .鎖緊塊(楔緊塊)heelblock,lockingheel,wedgeblock,chaseblock5 .而寸磨片wearplate,wearstrip6 .壓板一retainer,gib7 .螺車丁screw8 .定位銷一dowelpinF.斜頂機構(gòu)Lifter精品文檔精品文檔1 .斜頂頭一lifterhead2 .斜頂桿一lifterrod,liftershaft3 .開口銷一splitpin4 .固定板（壓板）retainerplate5 .耐磨片一wearplate6 .銅導(dǎo)套bronzebushing7 .襯套spacer8 .導(dǎo)軌L-gib9 .滑動塊一slideG.頂出系

19、統(tǒng)EjectionSystem1 .基本詞匯BasicWord頂出行程ejectionstroke模具開檔一daylight粘模一stick產(chǎn)品脫模partispushofffrom,clearpartofmould,separationofpart2 .頂板機構(gòu)Ejectorplateassembly 頂板ejectorplate 頂板固定板一retainingplate推板一stripperplate 推板導(dǎo)柱一ejectorguidepin 推板導(dǎo)套ejectorguidebush 撐頭supportpillar3 .復(fù)位機構(gòu)ReturnSystem 復(fù)位桿（回程桿）returnpin,

20、pushbackpin 垃圾車丁stoppin,stopbutton 壓簧一compressedspring 碟簧astackof“Belleville"washers 早復(fù)位機構(gòu)一earlyreturnsystem 強制復(fù)位機構(gòu)一positivereturnsystem4 .頂出方法EjectionTechniques1） 頂桿頂出一pinejection2）頂管頂出sleeveejection3）頂塊頂出一barejection4）扁頂頂出一bladeejection5）頂板頂出stripperejection6）油缸頂出一hydraulicejection精品文檔精品文檔7）氣

21、頂一airejection8） 閥門頂出一valveejection5 .頂出元件EjectionElements1） 拉料桿spruepuller,suckerpin2）頂桿一ejectorpin3） 階梯式頂桿steppedejectorpin4） 頂管一ejectionsleeve,sleeve5） 扁頂ejectorblade,slabbedoffejectorpin6） 頂塊stripperbar7） 頂環(huán)一stripperring8） 推板stripperplate9） 力口速頂acceleratedejection6 .頂出輔助機構(gòu)Supplementaryoperatingsy

22、stem1） 彈簧柱塞器spring-loadedplunger2） 彈珠定位器一ballcatchsystem3） 插銷式鎖扣一Latch-lock4）尼龍拉桿裝置frictionpullerdevice7 .電器元件ElectricComponents1） 壓力傳感器pressuretransducer2）限位開關(guān)一limitswitchF.冷卻系統(tǒng)CoolingSystem1 .基本詞匯BasicWord1）溫差temperaturevariation2） 水孑L（水道）waterlines,water-ways,flow-way,channel3） 水路coolingcircuit4）

23、 水路示意圖waterschematic,schematiccircuit5） 冷去口液coolant,coolantfluid6） 內(nèi)連接interconnect7） 外連接externalconnection8） 出口、入口-outlet、inlet9） 漏水waterleakage2 .水路分布Circuits1）階梯式水路一steppedsystem2）分隔板水路baffledholesystem3）斜孔式水路angledholesystem3 .水路元件Components精品文檔精品文檔1) 悶頭(螺塞、止水栓)(threadless)brasspressureplug:femal

24、eplug&male2)隔水片一baffle3)密封圈一O-ring4)快插水路接頭quickdisconnectfitting,quickconnectionadaptor5)彎頭一elbow6)偶合器(連接器、接頭)一adaptor(includingaplug&asocket)7)橡皮管一rubberhose8)分水板，集水塊watermanifoldG.螺紋、螺紋孔&螺釘Thread,threadhole&screw1. 螺紋一thread2. 管螺紋一pipethread3. 螺紋孔screwhole,tappedhole4. 起吊孑Lhandling

25、hole,jackscrewhole,eyebolthole5. 螺車丁screw6. 內(nèi)六角螺車丁socketheadedcapscrew(s.h.c.s.)7. 沉頭螺車丁flatheadedcapscrew(f.h.c.s)8. 螺栓一bolt9. 螺母一nut10. 鎖緊螺母一locknut11. .螺紋標(biāo)準(zhǔn)ThreadStandard公制標(biāo)準(zhǔn)-Metric英制標(biāo)準(zhǔn)一Imperial 英制管螺紋標(biāo)準(zhǔn)-BritishStandardPipethread(BSP) 美制管螺紋標(biāo)準(zhǔn)一NPT 美制粗螺紋標(biāo)準(zhǔn)一UnitedCoarsethread(UNC) 美制細螺紋標(biāo)準(zhǔn)一UnitedFinet

26、hread(UNF)H.潤滑Lubrication1 .潤滑槽greasegroove2 .加油管一greaseline3 .油杯lubricationfittingI.測量儀器MeasuringInstruments1 .游標(biāo)卡尺一verniercaliper2 .千分尺一micrometer3 .高度規(guī)一heightgauge4 .刻度規(guī)一dialgauge5 .三坐標(biāo)測量儀(三次元)一CoordinateMeasureMachine(CMM)精品文檔精品文檔6 .塞規(guī)pingauge7 .圓角量規(guī)radiigauge8 .輪廓投影機一profileprojectorJ.注塑機參數(shù)InjectionMachinePar