ExploringFactoryTalk

ChenHuaming(陳華明)軟件區域經理/北京地區hchen@65182535-3405,139101553371ASIAPACIFICREGIONSOUTHKOREAMONGOLIACHINAPAKISTANINDIABeijingShenyangSeoulOsakaNagoyaJAPANTokyoXiamenShanghaiTaipeiTaichungTAIWANHONGKONGVIETNAMLAOSTHAILANDKAMPUCHEABangkokLahoreNewDelhiNEPALBangaloreCalcuttaBHUTANBANGLADESHMYANMARSRILANKASINGAPOREMALAYSIATHEPHILIPPINESBRUNEIINDONESIAManilaJakartaKualaLumpurPAPUANEWGUINEAAUSTRALIAPerthAdelaideSydneyBrisbaneMelbourneNEWZEALANDNewPlymouthChristchurchMumbaiPuneKaohsiungKarachiKwangjuYokohamaQuezzonCityAhmadabadSelangorHoChiMinhCityWuhanAsiaPacificHeadquartersRegionalHeadquartersOfficesAUSTRALIA/NEWZEALANDMichaelCahill-MelbourneCHINA

ActingBySoftwareSpecialistsINDIA

Kultaj

KhannaCSTResourceSupportCoimbatoreChennaiHyderabadSahibabadGuangZhouPusanChongqingAucklandIn2years,grownfrom38employeesto86!!DalianCampusAUSTRALIA

RobertReytomasNEWZEALAND

TBH-1CHINA EmmaLiu-ChinaSM RyanZhang-East

HuaMingChen-Beijing

Wei

Wei–South

YukaiWang–North

GuoyuWang–Beijing

Bangrong

Xie–South

YanfengWu-East KevinLiu–TaiwanJAPAN

HideoNishimura

TBH-1KOREA

NHKimSEASIA

Kirakit

Hothong

TBH-1INDIA

Mukund

TBH-1SoftwareManagerTeam231.FactoryTalk?概述2.FactoryTalk?優勢3.RSSql簡介4.應用說明41.FactoryTalk?概述5Source:AMRManufacturingOperationsChallenge6TheCIO’sRealityThousandsofPointSolutions”fromhundredsofvendorsInterfaceseverywherewith

noupgradepathNo“SingleVersion

oftheTruth”Source:IBM&IndustryStudies;CustomerInterviews2004Source:IBM&IndustryStudies;CustomerInterviews2004ConsolidateStandardizeIntegrate7廠級信息系統的現狀費用高昂，難于運行和維護：CustomintegrationDuplicateddataNosingleInterfaceNore-useofobjectsPoor3rdPartyconnectivityDifficulttoupgradeLackof

standards集成費用工程時間維護成本松散耦合的應用MESSCADA/HMILaborQualityPlant-wideInformationSystems8DiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurityVisualization目標:將多個應用變為集成的、模塊化的、可伸縮的套件。羅克韋爾自動化的實踐分立應用一次創建，提供給所有應用；信息透明共享，應用無縫集成。SecurityDataModelConfigurationAlarms&EventsLicenseServerReal-TimeDataHistoricalDataDiagnosticsFactoryTalkServicesOrientedArchitectureApp#1App#2App#5App#4App#3DiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurityMESDiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurity3rdParty9FactoryTalkArchitectureOverviewFactoryTalkApplicationsFactoryTalkServicesDirectorySecurityLiveDataDiagnosticsAuditActivationAlarmsandEventsHistoricalDataCommonZeroAdminClientControlVisualizationMES3rdPartyBatchWorkFlowEngineFactoryTalk

IntegratorApplicationConnectivityFocusedApplicationsFoodAutomotiveLifeSciencesBeverageInformation

EnabledLogix3rdParty&

LegacySystems

Profibus,FF,HART,DH+,…

Modicon

PlantNetwork

Siemens

DeltaV

RALegacyERPSCMPLMUnifiedPlantModel10IntegratedProductionManagement&PerformanceSoftwareDesign&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesIntegratedArchitectureLogixControlPlatformFactoryTalkInformationPlatformSense&RespondSense&Respond-內嵌在各產品內；-信息共享；-重復信息最小化。11TheFactoryTalkProductionDisciplinesDesignandConfigurationIntegratedenvironmentsforcreating,modeling

&programmingyourproductionprocessesAutomationcontrolprogrammingSetup&propagatereusableequipmentOrderandproductdefinitionsRapidprocessdevelopment,simulation&deploymentRSLinxEnterpriseRSLogixArchitectPhaseManagerRSLogixArenaSimulationDesign&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitecture12Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesProductionManagementReal-timecoordinationacrossyour

plant-wideproductionprocessesOrderscheduling&executionTracking&genealogyResourcemanagementMulti-siteproductionsynchronizationFactoryTalkBatchFactoryTalkSchedulerFactoryTalkProductionCentre(RSAdvantage)FactoryTalkeProcedureFactoryTalkMaterialTrack13Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesDataManagementToolsandmethodstouseforcollecting,

transformingandintegratingproductioninformationEvent,process,ormasterdatacollection&storageIntegrationandworkflowacrossdisparatesystemsOrganize,synchronize,archive&aggregatedataAutomatedandmanualdatacollectionHistorianRSSqlIntegratorPMXRecipeMESPMXSkillTrackMESOPCGateway14Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesQuality&ComplianceEnsureoperationalprocessesand

proceduresmeetstandardsorspecificationsSimplifyregulatorycomplianceandreportingAutomated,proactivequalityenvironmentImprovefirst-passqualityEnhanceproductandprocessconsistencyPMSEBRMESRSMACCChangeManagementShopOperationsQualityMgmt*SPC/SQC

15Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesAssetManagementOptimizesmaintenanceandplantoperations

toimproveyourresourceavailabilityRiskmitigationandchangemanagementproceduresComprehensivediagnosticsanddeviceconfigurationCalibration&real-timemonitoringAuditoperatoractions&devicehealthRSMACCChangeManagementRSMACCNetworkHealthRSMACCDefenderRSMACCAAMRSMACCEOLEntekEmonitor16Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesPerformanceandVisibilityPresentsawindowintotheprocess

soyoucanmakebetterdecisionsReporting&analysistoolsRole-basedoperatorinterfaces&dashboardsKeyperformanceindicators(KPI)Situationaldisplayatmachine,line,

plant&enterpriselevelsRSBizWarePlantMetricsFactoryTalkPortalViewMachineEditionViewSiteEdition17PremierIntegrationIntegratedArchitecture=Automation&InformationBroadestScopeofSupplyScalable/ModularPlatformReal-TimeInformationAutomation=LogixMultipleControlDisciplinesScalable/ModularPlatformInformationEnabledPlantWideInformation=FactoryTalkMultipleProductionDisciplinesScalable/ModularPlatformAutomationEmpoweredFasterTimetoMarketLowerIntegrationCostsLowestTotalCostOfOwnershipPerformanceOptimizationRegulatoryCompliance18如何使用FactoryTalk?服務?軟件安裝光盤：RSViewSERSSqlPlantMetricsHistorian

……192.FactoryTalk?優勢20RSViewSE相比傳統HMI軟件的五大優勢基于FactoryTalkDirectory的RSViewSupervisoryEdition與傳統HMI軟件的主要區別:數據庫設計模式Tag點定義模式畫面保存方式控制系統的可重用性組態方式21RSViewSE相比傳統HMI軟件的五大優勢基于FactoryTalkDirectory的RSViewSupervisoryEdition與傳統HMI軟件的主要區別:數據庫設計模式Tag點定義模式畫面保存方式控制系統的可重用性組態方式22HMIServer;DataServer2）RSViewSEClientRSViewSE典型結構之一（獨立控制/監控網絡）RSViewSEClientRSViewSEClient3）RSViewStudio……….CLXsFactoryTalk

DirectoryServerHMIServer;DataServerEthernetControlNet主服務器備服務器1）RSViewSEServer231.數據庫設計模式(傳統HMI軟件)傳統系統通常意味著數據拷貝大量各種不同種類的數據庫TagDatabaseTagDatabaseTagDatabaseDataClientDataClientDataClient集中式數據庫集中式數據庫是一個解決辦法,但是…單點故障仍需多次定義Tag名TagDatabaseDataClientDataClientDataClient數據庫復制TagDatabaseTagDatabase241.數據庫設計模式(RSViewSE

設計模式-數據聯合)數據庫依然分布在它的原始位置

(如:controller)客戶通過使用FactoryTalkDirectory(FTD)去獲取數據定義,FTD相當于一個查找表與InternetDNS原理類似數據定義既是分布式又是集中式在每個客戶端均保留一份FactoryTalkDirectoryTag

DatabaseDataClientDataClientDataClientTag

DatabaseTag

Database25FactoryTalk

Diretory的優勢--1平衡負載分布式：數據庫及數據分布在各個控制器上，分別由各個控制器獨自處理對數據更快更直接的訪問數據不需要先由一個數據庫傳遞到另一個數據庫，再傳遞到客戶端。而是直接有控制器到需要數據的客戶端避免了單點故障數據庫及數據分布在各個控制器上，在每個客戶端均保留一份FactoryTalkDirectory數據庫設計模式26FactoryTalkTAGBrowser從同一個TAGBrowser中流覽

RSLinx,OPC,andRSViewHMI的TAG在所有FactoryTalk

產品中

(如.RSSql)均使用同一個BrowserFactoryTalkBrowser27PLCHMI(手工導入/導出)HMI/PLC程序兩個數據庫：程序中的任何變更都會導致兩個數據庫的變動2.Tag點定義模式

(傳統HMI軟件–多次定義)282.Tag點定義模式

(RSViewSE–一次定義)2.在HMI中直接使用在PLC中創建好的Tag點，不需要再創建一個新的HMItagatabase.1.使用RSLogix來定義PLC點，接著保存這個項目文件。Tag點保存在控制器中新添加的Tag點立刻生效29FactoryTalk

Diretory的優勢--2減少項目開發時間和維護成本不用輸入、輸出和復制標簽數據庫避免了多數數據庫可能出現的單點故障支持將標簽數據庫分布在網上的多個控制器上Tag點“一次定義”：303.

畫面保存方式(傳統HMI軟件–畫面多次拷貝)將圖形文件保存成一個文件。在多個站上的一個或多個HMI項目中輸入這個圖形文件。在一個站上修改這個圖形文件，在線或者下線將畫面拷至各個站。多次修改，多次拷貝；站越多，拷貝的工作越多。313.

畫面保存方式(RSViewSE–一次性畫面)畫面保存在HMIServer，客戶端沒有畫面。只需簡單的修改圖形顯示，改變即在整個系統范圍內有效。既可在線修改又可離線修改。32FactoryTalk

Diretory的優勢--3傳統方案所沒有的優點顯著減少項目開發時間和維護成本避免輸入和復制圖形顯示支持將項目分布在網絡中多臺計算機上的HMIserver中在自動化系統中方便、簡單的更新畫面“一次性畫面”解決方案：334.控制系統的可重用性

(傳統HMI軟件-較差)需求：用戶需要增加一條生產線，并想從一條同樣的生產線拷貝控制系統供新的系統使用。有沖突!

在同一個應用程序內數據庫地址不能重名，畫面不能重名。必須做大量修改工作，一點也不省事。理想做法：在一個應用程序內，復制#1生產線的控制系統以供#2生產線使用。Area1（#1生產線）ClientHMIserverDataServerDisplay:OverviewArea2（#2生產線）

HMIServerDataServerDisplay:OverviewClient34Area2HMIServerDataServerDisplay:OverviewClientArea1ClientHMIserverDataServerDisplay:Overview1.Fatorytalk的層次化目錄使得組件名稱(標簽，報警，畫面)在系統范圍內是唯一的。(區域名決定了TAG名的唯一性,即在不同的區域可以用相同的TAG名)2.用戶只需簡單地將Area1中的內容復制到Area2中生成新的控制。新信息立即可用。3.

復制的新項目與原項目從內容到功能上完全一樣。只是所在的域不同。4.控制系統的可重用性

(RSViewSE-較好)35HMIRuntimesorServersHMI“Clients”orRuntimesEng.Station5.組態方式(傳統的HMI–每臺服務器單獨組態)36HMIClientHMIClientHMIClientFactoryTalkDirectoryEng.Station5.組態方式（RSViewSE組態方式1-一臺機組態全部服務器）375.組態方式（RSViewSE組態方式2-一對多拷貝）定義信息源和信息源組一次,即可重復使用。在筆記本電腦上離線開發整個系統,只需在現場將應用程序分別拷貝到需要的計算機上,再將系統中的計算機名改為運行軟件的計算機名即可。此過程也可反過來!即:可以在現場將應用程序全部拷貝到筆記本電腦里,即可對其進行修改和重新開發。38WeAreFocusedOnAutomation!

……..andWePartnerWithITSafety-Critical ProtectiveSystems SafetyInstrumentedSystemsLevel0-FieldInstrumentationLevel1-BasicProcessControlLevel2-AreaSupervisoryControlLevel3-SiteManufacturingOperationsLevel4-SiteBusinessPlanningSiteBusinessNetworkProcessProtectiveSystemProductionControlProcessHistoryBatchControlDiscreteControlSupervisoryControlOperator

InterfaceProcessControlNetworkWANRouterLevel5-EnterpriseContinuousControlProcessMonitoringSupervisoryControlOperator

InterfaceEnterpriseNetworkOptimizingControlOurFocusProcessSafety(ISA84,IEC61508,IEC61511)Source:ISASP-99.00.01(Draft)Manufacturing

andControlsSecurity(ISASP-99,NISTPCSRF)ITSecurity

ISO17799,BS7799ITFocus39RSAssetSecurity?為系統中的所有組件提供一個集中式的安全管理。在所有Rockwell軟件安裝過程中一同安裝。40RSAssetSecurity結構RSAssetSecurity提供兩種安全管理模式：FactoryTalkNetworkDirectoryFactoryTalkLocal

DirectoryALocalDirectory針對單機應用：所有軟件安裝在一臺機上或工作組方式ANetworkDirectory針對分布式系統，集中管理模式（domaincontroller）41RSAssetSecurity?Overview

通過FactoryTalkAdministrationConsole來配置系統安全四個組成部分∶Policies–定義系統級的安全策略SecuritypoliciesAuditpoliciesUserRightsAssignmentpoliciesProductPoliciesComputeraccounts–定義那個計算機可以訪問控制系統Useraccounts–定義那個用戶可以訪問控制系統NetworksandDevices–為控制系統中的硬件設置安全策略42RSAssetSecurity優點針對所有Rockwell產品設置安全管理在應用程序的開發階段就提供安全管理可以和HMI產品的安全代碼一起使用支持使用Windows用戶，也可在系統中創建自己的用戶對密碼進行有效管理

(密碼時效，賬戶鎖定，密碼設定規則等)43FactoryTalkAlarmandEventsFeatureLogix5000controllerswillserveupalarminformationtoFactoryTalkAlarmsandEventsNewinstructionsaddedtoLogix5000controllersDigitalAlarm-singlestate/bitdetectionAnalogAlarm–LL,L,H,HH,RateofChange

detectionConfigurableOptionsDelayTimeAutomaticacknowledge(events)DigitalcanbenormalorLatchedNewalarmdatatypescontainstateinformation

andtimestampsforalarm(~1KMemory/Alarm)FormoreinformationonFactoryTalkA&EattendsessionCA05!44FactoryTalkAlarm&EventComponentsforRSViewSESummaryshowsallalarmsinsystemOperatorscanacknowledge,filter,sortalarmsMinimalefforttosetup,configureandlearn!AlarmLogcapturesandstoresallalarmandeventactivityin:MachineLogNetwork-WideDatabaseFactoryTalkAlarmandEventLogViewertoolprovidesviewingandreportingofalarmandeventactivity45AlarmsandEvents’sCustomerValueHowwillAlarmsandEventsbenefitmycustomers?EliminatesduplicationofalarmtagsintheHMIBettertimestampingbecauseitoccursinthecontrolleratinstructionexecutionReducessystemoverheadandnetworkburdenbecausealarmnotificationisbyexception,ratherthentheHMIclientpollingthecontrollerfordatachangeAcknowledge,suppress,andothercomplexalarmhandlingismanagedatthecontroller–allowingprogrammaticalarmhandlingReduceHMIdevelopmenteffort–controldevelopercaneasilybuildalarmsystemwithlittleknowledgeorimpacttotheHMIsystem

Whatapplicationsarewetargetingwiththisfeature?Mainlyprocessindustries,butcanbealsousedinotherapplications/industries

HowdoesFactoryTalkAlarmsandEventsdifferentiateusfromourcompetitors’offering?IntegrationwithRSViewSupervisoryEditionSingletagdatabase463.RSSql介紹（FactoryTalkTransactionManager）

47RSBizWare:模塊化的MES解決方案

套裝解決方案允許模塊化實施,同時又提供了集成的MES平臺–兩全其美的方案!ImproveUptimePredicttheImpactofChangeIntegrateInformationAnalyzeOperationalDataManageOrderFlowStatisticalProcessControlRSBizWareSPCTrackResourcesManageBatchOperationsRSAdvantage48RSSqlWeb-BasedReportActiveXControlse.g.,RSView,VBRSBizWareProduction

ServerRSBizWareProductionClientPLCRSBizWareArchite