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TheKeytoSuccessE.Procurementisnotabouttechnologyalone.Savingsareneverautomatic.CentralizedprocurementwillneedtonegotiatetherequiredagreementsStreamliningprocessesEnablingprocesseswithtechnologySimplifypaymentprocessOptimizingthesupplierbase第一頁,共三十六頁。SupplierReadinessE.ProcurementrequiresSuppliercapabilities
Ataminimum:
1.Electroniccatalogcontentfiles 2.Internetaccess
Desired:
3.Inventoryavailability 4.OrderStatus 5.Shippingdetails 6.OrderentryintegrationviaXML第二頁,共三十六頁。TwoCategoriesofProcurementProcurementofIndirectandDirectgoodsandservicesareusuallytheresponsibilityoftwoseparateorganizationsandhavedifferentbusinessobjectivesandstrategiessuchaslongtermcontractsversusspotbuys.Indirect OfficeEquipmentandsupplies,Computer&ITequipment,MRO,Services,Expensedgoodsandservicesnotconsumedinthemanufacturingofaproduct
Direct Rawmaterialsandpackagingmaterialsusedinthemanufactureandassemblyofproducts.
第三頁,共三十六頁。BenefitsLeveragescorporatespendingpowerforlowerpricesEnablesincreaseduseofpriceagreementsandapprovedsuppliersReducestotalleadtimeby50–80%Improvesbuyer’sroleasnegotiatorReducestransactionprocessingtimeandmanpowerAcquisitionInventory
CarryingTransactionCostreductioninthreemajorareas第四頁,共三十六頁。BenefitsExamplesofelectronicprocurementresultsTransaction
CostsAdditional
DiscountsCycle
TimeCompliance
AgreementsCostsper
Transaction-90%-10%-75%+30%PriceTimeCompliance100%100%20
Days60%90%10%5
Days90%第五頁,共三十六頁。BenefitsIntangiblesBenefit
SourcePurchasedUnit
CostReductionProcessEfficiencyBenefits=softwaresolution+processchangeAsapercentageoftotalpurchasecostplusprocesscostforacatalogueditemSoftware-related
BenefitsIncreaseduseofpriceagreementsTransactioncostsreductionAccountspayablecostreductionLeadtimereductionProcurementdataavailabilitySystemsharmon-izationUserinterfacesimplification2–5%*ProcessChange
BenefitsStrategicsourcingleverageComplianceenforcementDemandmanagedLogistics/inventorycostreductionBuyerefficiencyControlsystemsimplificationEnd-userefficiencyAutomatedcontrolsandaudittrailsIncreasedcustomersatisfaction10–15%*PurchasingEfficiencySupplierIntegration第六頁,共三十六頁。SAP,GlobalChemical&PharmaceuticalMarketplaceBusinessChallenge:Chemicalindustry’sonlinesalesincreasingto40%by2005)DisintermediationofchemicalproducersLoweroverallsupplychaincostsIncreaseoverallserviceefficiencyDeeperpenetrationofstrategicaccountsCapturewealthintheneweconomyEDSRole:TechnologyandIntegrationsupportA.T.KearneyLeveragedSourcingNetworkscorporatebuyersandstrategicsuppliersInitialMembers:BASFAGBayerAGDegussa-HulsAGHenkelKgaAKSBAGLindeAGSartoriusAGSiemensAGHeinzWollschlagerGmbH第七頁,共三十六頁。CaseStudy–TruckBayBusinessChallenge:CreateB2BMarketplaceforthetruckingandtruckingmaintenanceindustry.Corporatestartup:Nobusinessprocesses,noinfrastructurearchitecture,andnoexistingsystemsareinplaceforthisEDSSolution:
Deployedtheinitialmarketplacewithin90daysAdopted30suppliersNormalized60,000catalogitemsImplementedMarketplaceinfivemonthsWilladdfurthercustomizationsandreverseauctionsClientValue:
Lowerbuying/sellingtransactioncostsProvidealternatepartscatalogsReducebuyers’inventorycarryingcostsIncreaseproductivityofprocurementprocessesCutlayersfromexistingdistributionchannelsConsolidationofprocurementactivities第八頁,共三十六頁。TradingExchanges:
TheExecutiveDilemmasDoWeJoinanExistingExchange?IfSo,HowDoWePreventOurProductsFromBecomingCommodities?DoWeFormAnExchangeWithOneorMoreofOurCompetitors?How?We’veHatedThemforDecades?DoWeStartOurOwn?WillAnyoneJoin?第九頁,共三十六頁。TheEnginesthatwillPowerCovisintIntegrationEngineCommunicationEngineCollaborationEngineProcurementEngineCovisintisstillanovelty,butitwillbecomeacriticalcomponentineverysupplierse-businessstrategy第十頁,共三十六頁。ProblemSummaryLackofconnectivitytoallsuppliers/allcustomersPushvs.PullBatchvs.RealtimeCostofcommunication/EDIMapsRequiresPersonnelInterventionBuildsInventoryProblemSummary第十一頁,共三十六頁。Real-timeVisibilityofInventory,
Consumption,Shipments,andForecastsTier-2managesmaterialflowtoTier-1,andtoTier-1'sinventoryBenefits:EliminateexcessinventoryReducedexpeditingBetterplanning/executionEconomicallycommunicatedemandforecast/deliverynotificationstosuppliersInternet/ANX第十二頁,共三十六頁。Today’s
Solutions:ProviderealtimedataflowWebBrowserVisibleSystemtoSystem–XMLCompatiblewithEDIMultiplefulfillmentprocesses AbletoconnectwithemergingexchangesDeliveringbigresultsquicklyWINWINforbothsidesofthesupplychain Today’sSolutions:第十三頁,共三十六頁。CollaborativeManufacturingWorkshop
第十四頁,共三十六頁。Howclosearewetoa5-daycar?63daysaway!Source:AMRResearchModuleandComponentWarehouseModuleandComponentSupplier(3dayProduction)AssemblyPlant(6daystoassemble)DistributionCenterandOutboundLogisticsOEMRegionalOfficeDealerConsumerOrder=1daySalesOrdertoRegion=5daysOrdertoDC=N/AOrdertoProductionSequence=25daysCheckComponentInventory=2daysOrderModule=2daysDeliverComponent=2dayDeliverCompoent=1dayDelivertoDC=8daysDCtoDealer=11daysRegiontoDealer=N/ADeliverVehicle=2daysOrdertoComponent=35daysComponenttoConsumer=33daysToday’sOrdertoDelivery=68days(andthat’swithoutorderingsteel)Today’sDeliveryDateAccuracy<20%第十五頁,共三十六頁。AcceleratedOTDisEnabledbyInformationVisibilitySource:AMRResearchDoyouhavealime-green2-door,manual,noA/C?VehicleTrackingSystemDealerInventoryDCInventorySalesIncentiveSystemProductionSequencingSystemCRMSystemHowaboutlime-green,2-door,manualwithA/Cwith$100off?InformationVisibility
Isitonthelot?
Isitonatruck?
IsitinDCinventoryIsthereafleetvehiclebeingheldforfuturedelivery?
Isscheduledforproduction?Istheresimilarafleetcarscheduled?
Isitaloyalcustomer?
ArepushingthemodelSpecialoptionpackagesAretheredealerincentives?Istheresomethingclose?第十六頁,共三十六頁。Impactofre-engineeredOTDonSuppliersTypicalimpactoncommoditysuppliers…faster/cheaperIn-sequenceproductionwillbecomemandatoryforcriticalsystemsuppliersLesspressureoncomponentinventoryLittleimpactonmaterialsuppliersCo-locationwillbecomedecidingfactorforchoosingkeysystemsuppliers第十七頁,共三十六頁。e-ManufacturingSolutions
第十八頁,共三十六頁。EnablesmanufacturerstodeliveronpromisesAddressesorderfulfillmentissuescreatedbythee-businessmodeltoconductbusinessthrougheffectiveintegrationEnsuresmanufacturingpeople,processes,andtechnologyarealignedwithe-businessgoalse.ManufacturingDefined
EnablingManufacturingOperationsfore-businessResult:Demandfulfillmentsynchronizedwithdemandgeneration第十九頁,共三十六頁。FinishedGoodsStorageMaintenance/RepairsScrap/ReworkProductionLinesShipping/ReceivingBarCodePrintingBarCodeShippingFastershippinginterfacedtoERPsystemsMaintenanceIntegratedlifecyclemanagementofassetsErrorProofingProductcorrectlylabeledandshippederrorfreeQualityImprovementFirsttimequalityisfasterandcheaperTracking&TraceabilityProductrecallcapabilityLeanManufacturingIncreasingthroughputInventoryManagementIncreasinginventoryturnse-ManufacturingSolutionsEnterpriseTrainingFoundationaltrainingformanufacturingprofessionals第二十頁,共三十六頁。OrderFulfillment-FunctionalAreasProductmarketing,developmentandconfigurationSupplychainnetworkplanningDemandforecastingandplanningSupplyplanningandsourcingManufacturingschedulingWarehousingandinventoryplanningTransportationanddistributionplanningManufacturingExecutionMaintenance,repairandoperationsplanningandexecutionPerformancemeasurementandmonitoringPlanExecuteMaintainCollaboration第二十一頁,共三十六頁。StakeholdersCustomers,ResellersSuppliers,Distributors,PartnersCustomerRelationshipManagementMarketingSalesCustomerServiceSellingChainManagementSupplyChainManagementEnterpriseResourcePlanningLogisticsProductionDistributionKnowledge-ToneApplicationsEnterpriseApplicationIntegration
AdministrativeControlHRMS/BMS/ORMSFinance/Accounting/AuditingManagementControlEmployees第二十二頁,共三十六頁。BusinessproblemsthatleadacustomertoEAIService:HowdoI...…conductelectronicbusiness(crossselling)whoseoverallenterprisebusinessprocessspansmultipledisparateapplicationsystemsandmanualprocesses?…conductelectroniccommercethatspansmultipleenterprises?…enableabusinessprocesstospantheboundariesofindependentlydesignedandmanagedsystems(applications,datawarehouses,thirdpartysystems,packagedapplications)?…facilitateefficient,cross-functionalinformationflowacrossdisparatedatawarehouses,ERPsystem,andlegacyenvironments?BusinessChallenges第二十三頁,共三十六頁。BusinessproblemsthatleadacustomertoEAIService:HowdoI…(continued)...integrateinformationsystemsfromdifferentinfrastructuresandgeographies?...provideuserswithmorepowertogatherandanalyzedataforimproveddecisionmaking?...leveragelegacyinvestmentstosatisfyinformationrequirementsatthedesktop?...meetimmediatebusinessrequirementswhiledevelopinganimprovedenterpriseenvironment?BusinessChallenges 第二十四頁,共三十六頁。TheIntegrationChallengeTheTraditionalAegratesapplicationsonlyoneatatime,creatinganultimatemorassofindividuallinksthatcannotbereusedtodevelopsubsequentapplicationsTheNewIntegratedApproach...Usesamiddlewarelayerofstandardinterfacestomediateinteractionsamonglegacyapplications,packagedapplications,datawarehouses,businessmethods,andnewWebfunctionality.第二十五頁,共三十六頁。EnterpriseApplicationIntegrationEnterprisePortalIntegratedEnterpriseDivisionASystemSAPFinancialHRMSDivisionCSystemDivisionBSystemSCM/CRMApplicationProcessControlSystemsBusinessPartnersSystemEAI/MiddlewareEnterpriseDataWarehouse第二十六頁,共三十六頁。ApplicationIntegrationFrameworksMessageOrientedMiddlewareDistributedObjectComputingDecisionSupportIntegrationWeb/JavaIntegrationTransactionProcessingMonitorsRemoteDatabaseAccessSystemsManagementandSecurityInterprocessCommunicationEAITechnologies 第二十七頁,共三十六頁。ApplicationIntegrationFrameworksMessageOrientedMiddlewareDistributedObjectComputingDecisionSupportIntegrationWeb/JavaIntegrationTransactionProcessingMonitorsRemoteDatabaseAccessSystemsManagementandSecurityInterprocessCommunicationEAITechnologies 第二十八頁,共三十六頁。NewWaysofWorkingEEEEEEEEEEEEEEEEEEEValueTimeProcessautomationNoreengineeringAccurateinformationFunctionalautomationReengineeringofaprocessinafunctionalareaEnhancedinformationaccessImproveprocessesacrossdepartmentsOrganizationalreengineeringSharedinformationnetworksInter-enterpriseprocessimprovementInter-organizationreengineeringIntegratedinformationnetworksCostCostProductivityCostProductivityRevenueRevenueOpportunityMarketShareDepartmentalefficiencyMulti-departmentalefficiencyMulti-departmentalintegratedefficiencyInter-enterpriseintegrationTaskAutomation
(DepartmentalComp.)InformationSharing
(Intra-Enterprise)ExtendedEnterprise
(Inter-Enterprise)VirtualEnterprise(Community)第二十九頁,共三十六頁。Smalltomoderatedemand-supplymismatchStableMPS/MRPIntuitivecapacitymeasuresandplanningShort-termvisibility(daily/weekly)IndividualplantfocusCustomer-to-customerawarenessStageII-STABILITYTheprocessisundercontrol,withaverageperformance.“InternalCooperation”Largedemand-supplymismatchWildlyinaccurateornon-existentforecastsLostordersHeavyexpeditingLongleadtimesFrequentshortagesProductionschedulesignoredbyOperationsStageI-CHAOSBasicprocesscontrolislacking.“FunctionalParochialism”Demand-supplymatchSupplier-to-customerfocusSegmenteddemandplanningSchedulesharingwithcustomersandsuppliersLong-termvisibility(monthly/quarterly/yearly)Global,multi-plantfocusAccurateforecasts(90%+)Real-timeoptimization,planning&schedulingStageIII-BESTPRACTICEProcessperformanceisequaltoorbetterthanthatofcompetitors.“InternalIntegration”“Shared”systems(instantaneousinformationexchange)Globalinter-enterprisesupply-chainplanning(enterpriseextension)Rapidinventoryreplenishment(customerpull)“Deterministic
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