WeldingProcedureSpecifications焊接工藝規程(WPS)CompanyName公司名稱江蘇海光重工WPSNo.編號WPS-11001版本號Rev.0WeldingProcess(es)焊接方法GMAWType(s)自動化程度Semi-auto半自動SupportingPQRNo.依據工藝評定號PQR-11001Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此規程不適用于具有沖擊要求的焊接JOINTS接頭(QW-402)JointDesign:buttjointOrcornerjoint接頭型式:對接或角接RootSpacing(根部間隙)Detailsasdrawing詳見圖紙Backing襯墊:yes√no√有或無BackingMaterial(Type):Weldmetalorbasemetal襯墊材料(型式):焊縫金屬或母材■Metal金屬□Non-fusingMetal非熔金屬□Nonmetallic非金屬□Other其它□Retainers成型塊Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分類號/GroupNo.組號/toP-No.與分類號/GroupNo.組號/or或 Specificationandtype/gradeorUNSNumber鋼號和等級號為GB/T3274-2007Q235toSpecificationandtype/gradeorUNSNumber與鋼號和等級號為GB/T3274-2007Q235or或Chem.AnalysisandMech.Prop.化學成分和力學性能為/toChem.AnalysisandMech.Prop.與化學成分和力學性能為/BaseMetalThicknessRange母材厚度范圍:Groove坡口焊縫:5-200mmFillet角焊縫:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金屬(QW-404)GMAW/Spec.No.(SFA)標準號:NAAWSNo(Class)分類號:NAF-No.注1A-No.注1SizeofFillerMetals填充金屬尺寸:Φ1.0mm，Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊縫金屬厚度范圍:Groove坡口焊縫:Max200mmFillet角焊縫:All所有Electrode-flux(Class)焊絲-焊劑分類號:NAFluxtypeNAFluxTradeName焊劑商標名稱:NAConsumableInsert熔化嵌條:NAOther其它:注1：常州正陽焊接材料有限公司GB/T8110-2008JY50-6(ER50-6)WPSNo./Rev.:WPS-11001/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊縫位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊縫位置:AllOtherNonePREHEAT預熱(QW-406)PreheatTemp..Min.最小預熱溫度:10℃InterpassTemp.Max.最大層間溫度:80℃PreheatMaintenance預熱保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后熱處理(QW-407)NotUsedTemperatureRange溫度范圍: TimeRange保溫時間:3小時hOtherNoneGAS保護氣體(QW-408)GTAW PercentComposition百分比組成 Gas(es)氣體 Mixture混合比 FlowRate流量Shielding保護氣: CO2＆Ar80%：20%15-25L/MinTrailing尾部保護:No無NANABacking背部保護:No無NANAOtherNoneELECTRICALCHARACTERISTICS電特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金屬Current電流VoltRange電壓范圍(V)TravelSpeed焊接速度范圍(mm/min)其它OtherClass種類Dia.直徑(mm)TypePolar.極性Amp.Range電流范圍(A)1GMAWER50-61.0DCEP180-22016-24//2-3GMAWER50-61.0DCEP180-22024-28//othersGMAWER50-61.2DCEP230-28028-35//PulsingCurrent脈沖電流:NoneHeatinput(max)最大線能量:NATungstenElectrodeSizeandType鎢極尺寸和類型:NAModeofMetalTransferforGMAW金屬過渡方式(GMAW):GlobularTransfer融滴過渡ElectrodeWirefeedspeedrange送絲速度范圍:AsrequiredforAmps根據電流需要OtherNATECHNIQUE焊接技術(QW-410)StringorWeaveBead有無擺動:WeaveorString擺或不擺OrificeorGasCupSize噴嘴尺寸:OD8-12mmInitialandInterpassCleaning打底或層間清理:任何機械或化學的方式（化學方式不適用于第二道及第三層以后的焊道）Anymechanicalorchemicalmethod(chemicalmethodnotapplytothe2ndpassand3rdlayerandafter)MethodofBackGouging背面清理方法:BrushingorGrinding刷理或打磨Oscillation擺動方式:NAContactTubetoWorkDistance導電嘴至工件距離:12to15mmSingleorMultiplePass(Perside)單道焊或多道焊(每側):singleormultiple單道或多道SingleorMultipleElectrodes單絲焊或多絲焊:NAElectrodespacing電極間距NAPeening有無錘擊:NAClosedtooutchamber:閉室焊到室外焊NAOther其它:None無Preparedby編制:Date:Approvedby批準:Date:WeldingProcedureSpecifications焊接工藝規程(WPS)CompanyName公司名稱江蘇海光重工WPSNo.編號WPS-11002版本號Rev.0WeldingProcess(es)焊接方法FCAWType(s)自動化程度Semi-auto半自動SupportingPQRNo.依據工藝評定號PQR-11002Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此規程不適用于具有沖擊要求的焊接JOINTS接頭(QW-402)JointDesign:buttjointOrcornerjoint接頭型式:對接或角接RootSpacing(根部間隙)Detailsasdrawing詳見圖紙Backing襯墊:yes√no√有或無BackingMaterial(Type):Weldmetalorbasemetal襯墊材料(型式):焊縫金屬或母材■Metal金屬□Non-fusingMetal非熔金屬□Nonmetallic非金屬□Other其它□Retainers成型塊Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分類號/GroupNo.組號/toP-No.與分類號/GroupNo.組號/or或 Specificationandtype/gradeorUNSNumber鋼號和等級號為GB/T3274-2007Q235toSpecificationandtype/gradeorUNSNumber與鋼號和等級號為GB/T3274-2007Q235or或Chem.AnalysisandMech.Prop.化學成分和力學性能為/toChem.AnalysisandMech.Prop.與化學成分和力學性能為/BaseMetalThicknessRange母材厚度范圍:Groove坡口焊縫:5-200mmFillet角焊縫:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金屬(QW-404)GMAW/Spec.No.(SFA)標準號:NAAWSNo(Class)分類號:NAF-No.注1A-No.注1SizeofFillerMetals填充金屬尺寸:Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊縫金屬厚度范圍:Groove坡口焊縫:Max200mmFillet角焊縫:All所有Electrode-flux(Class)焊絲-焊劑分類號:NAFluxtypeNAFluxTradeName焊劑商標名稱:NAConsumableInsert熔化嵌條:NAOther其它:注1：常州正陽焊接材料有限公司GB/T10045-2001E501T-1WPSNo./Rev.:WPS-11002/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊縫位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊縫位置:AllOtherNonePREHEAT預熱(QW-406)PreheatTemp..Min.最小預熱溫度:10℃InterpassTemp.Max.最大層間溫度:80℃PreheatMaintenance預熱保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后熱處理(QW-407)NotUsedTemperatureRange溫度范圍: TimeRange保溫時間:3小時hOtherNoneGAS保護氣體(QW-408)GTAW PercentComposition百分比組成 Gas(es)氣體 Mixture混合比 FlowRate流量Shielding保護氣: CO2NA15-25L/MinTrailing尾部保護:No無NANABacking背部保護:No無NANAOtherNoneELECTRICALCHARACTERISTICS電特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金屬Current電流VoltRange電壓范圍(V)TravelSpeed焊接速度范圍(mm/min)其它OtherClass種類Dia.直徑(mm)TypePolar.極性Amp.Range電流范圍(A)AllFCAWE501T-11.2DCEP250-30028-35//////PulsingCurrent脈沖電流:NoneHeatinput(max)最大線能量:NATungstenElectrodeSizeandType鎢極尺寸和類型:NAModeofMetalTransferforGMAW金屬過渡方式(GMAW):GlobularTransfer融滴過渡ElectrodeWirefeedspeedrange送絲速度范圍:AsrequiredforAmps根據電流需要OtherNATECHNIQUE焊接技術(QW-410)StringorWeaveBead有無擺動:WeaveorString擺或不擺OrificeorGasCupSize噴嘴尺寸:OD8-12mmInitialandInterpassCleaning打底或層間清理:任何機械或化學的方式（化學方式不適用于第二道及第三層以后的焊道）Anymechanicalorchemicalmethod(chemicalmethodnotapplytothe2ndpassand3rdlayerandafter)MethodofBackGouging背面清理方法:BrushingorGrinding刷理或打磨Oscillation擺動方式:NAContactTubetoWorkDistance導電嘴至工件距離:12to15mmSingleorMultiplePass(Perside)單道焊或多道焊(每側):singleormultiple單道或多道SingleorMultipleElectrodes單絲焊或多絲焊:NAElectrodespacing電極間距NAPeening有無錘擊:NAClosedtooutchamber:閉室焊到室外焊NAOther其它:None無Preparedby編制:Date:Approvedby批準:Date:WeldingProcedureSpecifications焊接工藝規程(WPS)CompanyName公司名稱江蘇海光重工WPSNo.編號WPS-11003版本號Rev.0WeldingProcess(es)焊接方法GMAWType(s)自動化程度Semi-auto半自動SupportingPQRNo.依據工藝評定號PQR-11003Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此規程不適用于具有沖擊要求的焊接JOINTS接頭(QW-402)JointDesign:buttjointOrcornerjoint接頭型式:對接或角接RootSpacing(根部間隙)Detailsasdrawing詳見圖紙Backing襯墊:yes√no√有或無BackingMaterial(Type):Weldmetalorbasemetal襯墊材料(型式):焊縫金屬或母材■Metal金屬□Non-fusingMetal非熔金屬□Nonmetallic非金屬□Other其它□Retainers成型塊Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分類號/GroupNo.組號/toP-No.與分類號/GroupNo.組號/or或 Specificationandtype/gradeorUNSNumber鋼號和等級號為GB/T3274-2007Q235toSpecificationandtype/gradeorUNSNumber與鋼號和等級號為GB/T3274-2007Q345or或Chem.AnalysisandMech.Prop.化學成分和力學性能為/toChem.AnalysisandMech.Prop.與化學成分和力學性能為/BaseMetalThicknessRange母材厚度范圍:Groove坡口焊縫:5-200mmFillet角焊縫:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金屬(QW-404)GMAW/Spec.No.(SFA)標準號:NAAWSNo(Class)分類號:NAF-No.注1A-No.注1SizeofFillerMetals填充金屬尺寸:Φ1.0mm，Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊縫金屬厚度范圍:Groove坡口焊縫:Max200mmFillet角焊縫:All所有Electrode-flux(Class)焊絲-焊劑分類號:NAFluxtypeNAFluxTradeName焊劑商標名稱:NAConsumableInsert熔化嵌條:NAOther其它:注1：常州正陽焊接材料有限公司GB/T8110-2008JY50-6(ER50-6)WPSNo./Rev.:WPS-11003/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊縫位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊縫位置:AllOtherNonePREHEAT預熱(QW-406)PreheatTemp..Min.最小預熱溫度:10℃InterpassTemp.Max.最大層間溫度:80℃PreheatMaintenance預熱保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后熱處理(QW-407)NotUsedTemperatureRange溫度范圍: TimeRange保溫時間:3小時hOtherNoneGAS保護氣體(QW-408)GTAW PercentComposition百分比組成 Gas(es)氣體 Mixture混合比 FlowRate流量Shielding保護氣: CO2＆Ar80%：20%15-25L/MinTrailing尾部保護:No無NANABacking背部保護:No無NANAOtherNoneELECTRICALCHARACTERISTICS電特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金屬Current電流VoltRange電壓范圍(V)TravelSpeed焊接速度范圍(mm/min)其它OtherClass種類Dia.直徑(mm)TypePolar.極性Amp.Range電流范圍(A)1GMAWER50-61.0DCEP180-22016-24//2-3GMAWER50-61.0DCEP180-22024-28//othersGMAWER50-61.2DCEP230-28028-35//PulsingCurrent脈沖電流:NoneHeatinput(max)最大線能量:NATungstenElectrodeSizeandType鎢極尺寸和類型:NAModeofMetalTransferforGMAW金屬過渡方式(GMAW):GlobularTransfer融滴過渡ElectrodeWirefeedspeedrange送絲速度范圍:AsrequiredforAmps根據電流需要OtherNATECHNIQUE焊接技術(QW-410)StringorWeaveBead有無擺動:WeaveorString擺或不擺OrificeorGasCupSize噴嘴尺寸:OD8-12mmInitialandInterpassCleaning打底或層間清理:任何機械或化學的方式（化學方式不適用于第二道及第三層以后的焊道）Anymechanicalorchemicalmethod(chemicalmethodnotapplytothe2ndpassand3rdlayerandafter)MethodofBackGouging背面清理方法:BrushingorGrinding刷理或打磨Oscillation擺動方式:NAContactTubetoWorkDistance導電嘴至工件距離:12to15mmSingleorMultiplePass(Perside)單道焊或多道焊(每側):singleormultiple單道或多道SingleorMultipleElectrodes單絲焊或多絲焊:NAElectrodespacing電極間距NAPeening有無錘擊:NAClosedtooutchamber:閉室焊到室外焊NAOther其它:None無Preparedby編制:Date:Approvedby批準:Date:WeldingProcedureSpecifications焊接工藝規程(WPS)CompanyName公司名稱江蘇海光重工WPSNo.編號WPS-11004版本號Rev.0WeldingProcess(es)焊接方法FCAWType(s)自動化程度Semi-auto半自動SupportingPQRNo.依據工藝評定號PQR-11004Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此規程不適用于具有沖擊要求的焊接JOINTS接頭(QW-402)JointDesign:buttjointOrcornerjoint接頭型式:對接或角接RootSpacing(根部間隙)Detailsasdrawing詳見圖紙Backing襯墊:yes√no√有或無BackingMaterial(Type):Weldmetalorbasemetal襯墊材料(型式):焊縫金屬或母材■Metal金屬□Non-fusingMetal非熔金屬□Nonmetallic非金屬□Other其它□Retainers成型塊Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分類號/GroupNo.組號/toP-No.與分類號/GroupNo.組號/or或 Specificationandtype/gradeorUNSNumber鋼號和等級號為GB/T3274-2007Q235toSpecificationandtype/gradeorUNSNumber與鋼號和等級號為GB/T3274-2007Q345or或Chem.AnalysisandMech.Prop.化學成分和力學性能為/toChem.AnalysisandMech.Prop.與化學成分和力學性能為/BaseMetalThicknessRange母材厚度范圍:Groove坡口焊縫:5-200mmFillet角焊縫:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金屬(QW-404)GMAW/Spec.No.(SFA)標準號:NAAWSNo(Class)分類號:NAF-No.注1A-No.注1SizeofFillerMetals填充金屬尺寸:Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊縫金屬厚度范圍:Groove坡口焊縫:Max200mmFillet角焊縫:All所有Electrode-flux(Class)焊絲-焊劑分類號:NAFluxtypeNAFluxTradeName焊劑商標名稱:NAConsumableInsert熔化嵌條:NAOther其它:注1：常州正陽焊接材料有限公司GB/T10045-2001E501T-1WPSNo./Rev.:WPS-11004/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊縫位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊縫位置:AllOtherNonePREHEAT預熱(QW-406)PreheatTemp..Min.最小預熱溫度:10℃InterpassTemp.Max.最大層間溫度:80℃PreheatMaintenance預熱保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后熱處理(QW-407)NotUsedTemperatureRange溫度范圍: TimeRange保溫時間:3小時hOtherNoneGAS保護氣體(QW-408)GTAW PercentComposition百分比組成 Gas(es)氣體 Mixture混合比 FlowRate流量Shielding保護氣: CO2NA15-25L/MinTrailing尾部保護:No無NANABacking背部保護:No無NANAOtherNoneELECTRICALCHARACTERISTICS電特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金屬Current電流VoltRange電壓范圍(V)TravelSpeed焊接速度范圍(mm/min)其它OtherClass種類Dia.直徑(mm)TypePolar.極性Amp.Range電流范圍(A)AllFCAWE501T-11.2DCEP250-30028-35//////PulsingCurrent脈沖電流:NoneHeatinput(max)最大線能量:NATungstenElectrodeSizeandType鎢極尺寸和類型:NAModeofMetalTransferforGMAW金屬過渡方式(GMAW):GlobularTransfer融滴過渡ElectrodeWirefeedspeedrange送絲速度范圍:AsrequiredforAmps根據電流需要OtherNATECHNIQUE焊接技術(QW-410)StringorWeaveBead有無擺動:WeaveorString擺或不擺OrificeorGasCupSize噴嘴尺寸:OD8-12mmInitialandInterpassCleaning打底或層間清理:任何機械或化學的方式（化學方式不適用于第二道及第三層以后的焊道）Anymechanicalorchemicalmethod(chemicalmethodnotapplytothe2ndpassand3rdlayerandafter)MethodofBackGouging背面清理方法:BrushingorGrinding刷理或打磨Oscillation擺動方式:NAContactTubetoWorkDistance導電嘴至工件距離:12to15mmSingleorMultiplePass(Perside)單道焊或多道焊(每側):singleormultiple單道或多道SingleorMultipleElectrodes單絲焊或多絲焊:NAElectrodespacing電極間距NAPeening有無錘擊:NAClosedtooutchamber:閉室焊到室外焊NAOther其它:None無Preparedby編制:Date:Approvedby批準:Date:WeldingProcedureSpecifications焊接工藝規程(WPS)CompanyName公司名稱江蘇海光重工WPSNo.編號WPS-11005版本號Rev.0WeldingProcess(es)焊接方法GMAWType(s)自動化程度Semi-auto半自動SupportingPQRNo.依據工藝評定號PQR-11005Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此規程不適用于具有沖擊要求的焊接JOINTS接頭(QW-402)JointDesign:buttjointOrcornerjoint接頭型式:對接或角接RootSpacing(根部間隙)Detailsasdrawing詳見圖紙Backing襯墊:yes√no√有或無BackingMaterial(Type):Weldmetalorbasemetal襯墊材料(型式):焊縫金屬或母材■Metal金屬□Non-fusingMetal非熔金屬□Nonmetallic非金屬□Other其它□Retainers成型塊Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分類號/GroupNo.組號/toP-No.與分類號/GroupNo.組號/or或 Specificationandtype/gradeorUNSNumber鋼號和等級號為GB/T3274-2007Q345toSpecificationandtype/gradeorUNSNumber與鋼號和等級號為GB/T3274-2007Q345or或Chem.AnalysisandMech.Prop.化學成分和力學性能為/toChem.AnalysisandMech.Prop.與化學成分和力學性能為/BaseMetalThicknessRange母材厚度范圍:Groove坡口焊縫:5-200mmFillet角焊縫:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金屬(QW-404)GMAW/Spec.No.(SFA)標準號:NAAWSNo(Class)分類號:NAF-No.注1A-No.注1SizeofFillerMetals填充金屬尺寸:Φ1.0mm，Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊縫金屬厚度范圍:Groove坡口焊縫:Max200mmFillet角焊縫:All所有Electrode-flux(Class)焊絲-焊劑分類號:NAFluxtypeNAFluxTradeName焊劑商標名稱:NAConsumableInsert熔化嵌條:NAOther其它:注1：常州正陽焊接材料有限公司GB/T8110-2008JY50-6(ER50-6)WPSNo./Rev.:WPS-11005/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊縫位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊縫位置:AllOtherNonePREHEAT預熱(QW-406)PreheatTemp..Min.最小預熱溫度:10℃InterpassTemp.Max.最大層間溫度:80℃PreheatMaintenance預熱保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后熱處理(QW-407)NotUsedTemperatureRange溫度范圍: TimeRange保溫時間:3小時hOtherNoneGAS保護氣體(QW-408)GTAW PercentComposition百分比組成 Gas(es)氣體 Mixture混合比 FlowRate流量Shielding保護氣: CO2＆Ar80%：20%15-25L/MinTrailing尾部保護:No無NANABacking背部保護:No無NANAOtherNoneELECTRICALCHARACTERISTICS電特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金屬Current電流VoltRange電壓范圍(V)TravelSpeed焊接速度范圍(mm/min)其它OtherClass種類Dia.直徑(mm)TypePolar.極性Amp.Range電流范