,,"GPSCSupplierQuality

全球采購供應鏈供應商質(zhì)量",,,,,,,,,GM1960-B(SGM),

,,"ProcessControlPlanAuditSheet

過程控制計劃審核表",,,,,,,,,GM1927-16(SGM),

,,,,,,,,,,Date:,,

,,,,,,,,,,日期,,

,,,,,,,,,,,,,

,SupplierName:,,,,,,,SupplierPhone:,,,,

,供應商名稱,,,,,,,供應商電話,,,,

,Mfg.DUNS:,,,,,,,PlantLocation&Country:,,,,

,制造工廠鄧白氏號碼,,,,,,,工廠位置＆國家,,,,

,,,,,,,,,,,,,

,"Auditor:(SQE,SQI)",,,,,,,AuditorPhone:,,,,

,審核員,,,,,,,審核員電話,,,,

,Auditor:E-Mail:,,,,,,,GMDivision:,,,,

,審核員電子郵件,,,,,,,GM公司,,,,

,,,,,,,,,,,,,

,PartNumber(s):,,,,,,,PartName:,,,,

,零件號,,,,,,,零件名稱,,,,

,DrawingDate:,,,,EWO#:/ODM#,,,,,Eng.ChangeLevel:,,

,圖紙日期,,,,工程更改號,,,,,工程更改等級,,

,PPAP/Interim/BenestareStatus:,,,,,ModelYear:,,,,Program,,

,PPAP臨時批準等級,,,,,車型年,,,,項目,,

,CreativityTeam:,,,,Commodity:,,,,,,,

,采購功能組,,,,專業(yè)組,,,,,,,

,,,,,,,,,,,,,

,"ReasonForAudit:

審核原因",新產(chǎn)品,生產(chǎn)啟動,現(xiàn)生產(chǎn),部分區(qū)域,其它,"SafetyRelatedPart?

是否為安全件？",,,,是否,不適用

,,,,,,,,,,,,,

,"TypeofAudit:

審核類型",初始審核,跟蹤審核,GP9,,,"ProductValidation/QualificationComplete:

是否已完成產(chǎn)品驗證？",,,,是否不適用,

,,,,,,,,,,,,,

,"DriverofAudit:

審核目的",APQP確認,,管理要求,,工廠要求,,按節(jié)拍生產(chǎn),,現(xiàn)產(chǎn)品改進流程/售后,,

,,高關(guān)注,,一級受控發(fā)運,,二級受控發(fā)運,,重大質(zhì)量問題,,停線后重新開線,,

,,零部件檢驗計劃,,,,D/PFMEA,,3×5個為什么,,其它,,

,,,,,,,,,,,,,

,"FocusofAudit:

重點關(guān)注",零件/總成,生產(chǎn)線/生產(chǎn)單元,,操作工序/機器設備,,完善制造體系,,,質(zhì)量體系,,

,"Approved

通過","Approved,butneedDocumentation

通過，但需要文件",,,,"NotApproved

不通過",,,"Follow-UpAuditDate:

跟蹤審核日期",,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

TECHNICALINFORMATIONAVAILABILITY技術(shù)資料獲取,,,,,,,,Yes有,No無,N/A不適用,Comments備注,

1.,"Areactualdrawingsavailabeatproductionfaciltywiththelatestchangelevel?

制造工廠是否有最新更改等級的圖紙?",,,,,,,,,,,

2.,"Doesthesupplierhavethefinalcustomerapproveddrawing?

供應商是否有最終顧客批準的圖紙?",,,,,,,,,,,

3.,"Istheprintcomplete(Tolerances,GD&T,CorrectDatums,KPCs,etc.)?

圖紙是否完整(公差,GD&T,正確的基準，KPC等)？",,,,,,,,,,,

4.,"Arealltechnicalregulations/CTS/SSTSavailable?

所有技術(shù)法規(guī)/零件技術(shù)規(guī)范/子系統(tǒng)技術(shù)規(guī)范能否獲得?",,,,,,,,,,,

5.,"Ifsupplierisdesignresponsible,hasDFMEAbeenusedtodevelopthePFMEA?

如供應商負責設計，DFMEA是否已被用于開發(fā)PFMEA?",,,,,,,,,,,

,,,,,,,,,,,,,

QUALITYSYSTEMDOCUMENTATION質(zhì)量體系文件,QUALITYSYSTEMDOCUMENTATION,,,,,,,,,,,

6.,"IsaProcessFlowDiagramavailable?

是否有過程流程圖？",,,,,,,,,,,

7.,"DoestheProcessFlowDiagramincludereceiving?

過程流程圖是否包括物料接收？",,,,,,,,,,,

8.,"DoestheProcessFlowDiagramincluderework?

過程流程圖是否包括返修？",,,,,,,,,,,

9.,"DoestheProcessFlowDiagramincludescrap?

過程流程圖是否包括報廢？",,,,,,,,,,,

10.,"DoestheProcessFlowDiagramincludegauging/inspection?

過程流程圖是否包括測量和檢查？",,,,,,,,,,,

11.,"DoestheProcessFlowDiagramincludeshipping?

過程流程圖是否包括發(fā)運？",,,,,,,,,,,

12.,"DoestheProcessFlowDiagramincludelabelingandPartIDatreceiving,WIP,finishedgoodandshippingareas?

過程流程圖是否包括了物料接收、在制品、合格成品和發(fā)運區(qū)域的標簽和零件標識？",,,,,,,,,,,

13.,"IsthereaPFMEAavailable?

是否有PFMEA？",,,,,,,,,,,

14.,"IsthePFMEAacceptable(RPNs,numbersmatchProcessflowandincludeKPCs/PQCs/KCCs)?

PFMEA是否可以接受(風險順序數(shù),編號與流程圖一致，包括KPC/PQC/KCC等)？",,,,,,,,,,,

15.,"Isthereanyevidencethatitiskeptuptodate?

是否有證據(jù)表明PFMEA是不斷更新的?",,,,,,,,,,,

16.,"IsthereaProcessControlPlan(PCP)available?

是否有過程控制計劃(PCP)?",,,,,,,,,,,

17.,"IstheProcessControlPlan(PCP)acceptable(numbersmatchPFMEAandProcessFlow,includingKPCs/PQCs/KCCs/DRs/ITFs,GP-12ifapplicableandlatestEWO/ODMincluded)?

過程控制計劃是否可以接受？(編號與PFMEA和流程圖一致，包括KPC/PQC/KCC/DR/ITF，GP-12（適用時），最新的EWO)?",,,,,,,,,,,

18.,"Doesthecontrolplanaddressprintrequirementsrelativeto(dimensional,material,rustpreventitive,heattreat,micro-finish,contamination/sediment,etc.)?

控制計劃有無反映(尺寸，材料，防銹，熱處理，研磨，污染/殘留物等)?",,,,,,,,,,,

19.,"Areall""CurrentControls""listedonthePFMEAdetailedontheControlPlan?

PFMEA中列出的所有“現(xiàn)行過程控制”項目在控制計劃中是否都有詳述?",,,,,,,,,,,

20.,"AreprocesscontrolsinplaceinthePCPtoaddressthehighPFMEARiskPriorityNumbers?

過程控制計劃中的過程控制是否都在實施以解決PFMEA中高RPN項目?",,,,,,,,,,,

21.,"Isthereaprocedure/processforContinuousImprovementforRiskReduction?

是否有針對對風險降低的持續(xù)改進程序？",,,,,,,,,,,

22.,"AreKPCs/PQCs/KCCscalledoutonthePCP?

所有的KPC/PQC/KCC是否都在控制計劃中體現(xiàn)？",,,,,,,,,,,

23.,"Aresamplesizesandcheckfrequencyforeachoperationreasonable?

每個操作的樣本數(shù)量和檢查頻次是否合理?",,,,,,,,,,,

,,,,,,,,,,,,,

QUALITYSYSTEMIMPLEMENTATION質(zhì)量體系實施,QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT,,,,,,,,,,,

24,"Doyoursupplier'sprovideevidanceofapprovedmaterialforallcomponentsneededfortheassembledpart?

你的供應商能否提供證據(jù)以證明所有供總成零件使用的零部件材料是經(jīng)過批準的？",,,,,,,,,,,

25,"Arecontrolsinplacetoensureonlyapprovedincomingmaterialreleasedforproduction?

是否有控制措施以保證只有被認可的進貨材料用于生產(chǎn)？",,,,,,,,,,,

26,"Whenpartsrequiretraceability,docontrolslinkcomponenttraceabilitytothefinalpart?

當零件有追溯性要求時，是否可實現(xiàn)零件到最終產(chǎn)品的追溯？",,,,,,,,,,,

AuditaccordingtotherequirementsofSGMprodcutionaccuratelyornomoraltraceabilityauditandattachtheauditsheettoPCPAsheet;按SGM產(chǎn)品追溯評審表（精確/一般）的要求進行評審并將追溯評審表附于控制計劃審核表后；,,,,,,,,,,,,

27,"IstheworkplaceproperlyconfiguredandmatchesProcessFlowDiagram?

工作場所布置是否適當并與流程圖一致?",,,,,,,,,,,

28,"Arealltoolsandgaugesproperlyidentified?

所有工裝、量具是否可獲得并正確標識?",,,,,,,,,,,

29,"Areallgaugescalibrated?

所有工裝、量具是否可獲得并正確標定?",,,,,,,,,,,

30,"Arealltoolsandgaugescertified?

所有工裝、量具是否可獲得并正確驗證?",,,,,,,,,,,

31,"IsgaugeRepeatabilityandReproducabiltylessthan10%?

所有工裝、量具重復性和再現(xiàn)性是否低于10%?",,,,,,,,,,,

32,"Doallgaugeshaveproperoperatorinstructions?

所有工裝、量具是否有適當?shù)牟僮髦笇?,,,,,,,,,,,

33,"Areproperoperatorinstructionsavailableforeachoperation?

各工位有無適當?shù)牟僮髦笇?,,,,,,,,,,,

34,"AreStandardizedWorkinstructionsdetailedtorunthejobproperlytotaketime,includinghandlingofnon-conformingparts?

有無標準化作業(yè)指導書以保證按節(jié)拍時間正常操作，包括對不合格品的處置？",,,,,,,,,,,

35,"IsthereStandardizedWork?

是否進行標準化作業(yè)？",,,,,,,,,,,

36,"IstheStandradizedWorkbeingfollowed?

是否對標準化作業(yè)進行跟蹤？",,,,,,,,,,,

37,"Dotheoperatorsunderstandtheinstructions?

操作工是否理解指導書？",,,,,,,,,,,

38,"Haveoperatorsbeenproperlytrained?

操作工是否進行了適當培訓？",,,,,,,,,,,

39,"Areboundarysamples(BS)availabletooperators?

操作人員是否有合格的邊界樣品?",,,,,,,,,,,

40,"Areboundarysamples(BS)inuse?

操作工是否對邊界樣品進行使用？",,,,,,,,,,,

41,"AreMasterPartsorsamplesavailabletoconfirminspection?

是否有標準樣品以確認檢驗是否正常工作？",,,,,,,,,,,

42,"AreMasterPartsavailableforerrorproofingdevices?

是否有標準樣品以確認防錯設備是否正常工作？",,,,,,,,,,,

43,"IsthereaPreventiveMaintenance(PM)planontoolsandisitfollowed?

有無針對工裝、模具的預防性維修計劃，是否按計劃實施?",,,,,,,,,,,

44,"IsthereaPreventiveMaintenance(PM)planonequipmentandisitfollowed?

有無針對設備的預防性維修計劃，是否按計劃實施?",,,,,,,,,,,

45,"Istherestandardizedwork(orcontrolplan)forpartqualityverificationfollowingatoolchange?

工裝模具變更后，有無標準化作業(yè)指導書(或控制計劃)指導零件的質(zhì)量驗證？",,,,,,,,,,,

46,"Arelistedtestsandinspectionspercontrolplan,actuallyperformedasstated?

控制計劃中各試驗、檢測項目是否按文件實施?",,,,,,,,,,,

47,"WheretheProcessControlPlancallsforSPCarethedataproperlyrecorded?

如控制計劃有SPC要求，數(shù)據(jù)是否正確采集和記錄?",,,,,,,,,,,

48,"AretheUpperControlLimits(UCL)current?

控制上限是否更新？",,,,,,,,,,,

49,"AretheLowerControlLimits(LCL)current?

控制下限是否更新？",,,,,,,,,,,

50,"Doesthedatamakesenseandarereasonablecontrollimitsshown?

SPC數(shù)據(jù)是否合理，控制界限是否合理?",,,,,,,,,,,

51,"Areoutofcontrolpointsnotedwiththecorrectiveactiontaken?

控制圖表明過程失控時，是否進行原因分析并采取適當?shù)募m正措施?",,,,,,,,,,,

52,"AreproductauditsshowingacceptableresultsforFinalProduct?

產(chǎn)品審核結(jié)果是否表明成品可以接受？",,,,,,,,,,,

53,"Doesthemanufacturingprocessdemonstratetherequiredcapabilityorperformance?

制造過程的能力(Ppk，Cpk，Cmk)是否合格?",,,,,,,,,,,

54,"Doespackagingandmaterialhandlingprotectpartsfromdamage?

零件包裝、搬運和處置能否避免零件受損?",,,,,,,,,,,

55,"AreinstructionsforhandlingWorkInProcess(WIP)andfinalproductfollowedthroughouttheprocesstoshippingarea;includingrepair/reworkareas?

對在制品的處置(WIP)有無文件規(guī)定，是否遵照執(zhí)行?包括返工、返修區(qū)域？",,,,,,,,,,,

56,"Areallpartsandcomponentslabeledproperly?

對所有零部件是否都進行了適當?shù)貥俗R？",,,,,,,,,,,

QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT管理層質(zhì)量體系實施,QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT,,,,,,,,,,,

57,"IsthereaprocessfordocumentingandtrackingDowntime?

是否有程序?qū)ν＞€情況記錄和跟蹤？",,,,,,,,,,,

58,"IsthereaprocessfordocumentingandtrackingScrap?

是否有程序?qū)髲U情況記錄和跟蹤？",,,,,,,,,,,

59,"IsthereaprocessfordocumentingandtrackingFirstTimeQuality?

是否有程序?qū)TQ進行記錄和跟蹤？",,,,,,,,,,,

60,"IsthereaprocessfordocumentingandtrackingPremiumFreight?

是否有程序?qū)︻~外運費記錄和跟蹤？",,,,,,,,,,,

61,"IsthereaprocessfordocumentingandtrackingPlantProblemReports?

是否有程序?qū)S問題報告記錄和跟蹤？",,,,,,,,,,,

62,"DoesleadershipensurethatOutofControlConditionsaremanaged?

有無針對過程失控的管理?",,,,,,,,,,,

63,"AreActionPlans(AP)followed?

是否按計劃實施糾正/整改措施？",,,,,,,,,,,

64,"Isresponsibilityforimplementationassigneda