設計/過程FMEA(design/processFMEA)項目名稱(item)主要參加人員(coreteam)設計/過程責任部門(design/processresponsibility)要害日期(keydate)編制(preparedby)審批(approvedby)過程功能(processfunction)要求(requirements)潛在失效模式(potentialfailuremode)潛在失效后果(potentialeffectsoffailure)嚴重度數(shù)(severity)級別(classification)潛在的失效起因/機理(potentialcauses/mechanismsoffailure)頻度數(shù)(occurrence)現(xiàn)行過程控制(currentprocesscontrol)預防(prevention)探測(detection)風險順序數(shù)(riskprioritynumber)建議的措施(recommendedactions)責任和目標完成日期(responsibility&targetcompletiondate)措施結果(actionresults)采取措施(actionstaken)?影響產(chǎn)品特性/二次加工周期/外觀/裝配功能(affectproductacteristic/postprocessingperiod/appearance/assemblingfunction)用料不符合要求(inconformablematerialtotherequirements)溫度控制不當(incorrecttemperaturecontrol)模具/機板不平行(die/machineplateninunparallel)鎖模力過小(lackoflockingforce)模具溫度過低(lowerdietemperature)射料力/打錘時間不足(lackofinjectionforce/shottime)料溫過低/過高(lower/excessivemetaltemperature)模具過熱(excessivehotdie)運水量過低(lowervolumeofcoolwater)噴霧過大(releaseagenttoexcess)射速太快(rapidinjectionvelocity)噴霧頻次過少或噴霧不均勻(infrequent/unevensprayingreleaseagent)模溫過高導致蝕模(excessivehotdieleadstodiecorrosion)模具尺寸不符合要求(diesizeoutofthespecification)工模行位柯磨損(coreslideswornout)開模時間過短(shortageofdie-opentime)頂出時間過短(shortageofejecttime)沖剪夾具有縫隙(trimmingdiewithcrack)操作時擺放不正確(layproductsindisorderduringoperation)除批鋒時操作不當而刮傷表面(surfacescratchduetotheimproperhandlinginremovingflash)擺放不正確堆積產(chǎn)品(pileproductsupduetolayingindisorder)磨光輪選擇不合適(unsuitablepolishingwheels)布輪(polishing/cottonwheels)麻輪(sisal/sisalbuffingwheels)砂布輪(sandingwheels)銅絲輪(brassbrushwheels)磨料(abrasivemedium)?手工磨光(manualpolishing)抽取樣品時產(chǎn)品有碰撞(bumpatsampling)貨與貨之間碰撞(bumpamongproducts)電子磅誤差超標(digitalbalanceoutofallowableerror)主管對員工培訓不足(lackofnecessarytrainingfemployees)按工作指示設定壓鑄參數(shù)/鎖模力/射料力/射料速度/打錘時間/噴霧量/開模時間/頂出時間/壓力參數(shù)/料溫/控制溫度/作業(yè)(setdie-castingparameter/lockingforce/injectionforce/injectionvelocity/shottime/volumeofreleaseagent/die-opentime/ejecttime/pressurerating/metaltemperature/controltempera