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操作手Applicable NT3100NT3100NT3100NT3100 NT3100NT3100NT3150NT3150NT3150NT3150 NT3150NT3150NT3200NT3200NT3200NT3200 NT3200NT3200NT4200NT4200NT4200NT4200 NT4200NT4200NT4200NT4200 NT4200NT4200NT4250NT4250NT4250NT4250 NT4250NT4250NT4250NT4250 NT4250NT4250NT4300NT4300NT4300NT4300 NT4300NT4300NT4300NT4300 NT4300NT4300NT5400NT5400NT5400NT5400 NT5400NT5400NT6600NT6600 NT6600NT6600NT6600NT6600 NT6600NT6600NT6600NT6600 NT6600NT6600ApplicableNCMSX- MSX-在在開始操作、 或編程之前,請仔細閱讀森精機、數控裝置制造商及設備制造商提供的手冊,從而充分理解手冊中包含的信息。請妥善保存這些手冊,切勿遺失。Beforestartingoperation,maintenance,orprogramming,carefullyreadthemanualsdbyMoriSeiki,theNCunitmanufacturer,andequipmentmanufacturerssothatyoufullyunderstandtheinformationtheycontain.Keepthemanualscarefullysothattheywillnotbe內根更的導冊區。保留所利:在沒有獲得森精機的同意之前,不允許對本手冊的整體或部分進行的。

Thecontentsofthismanualaresubjecttochangewithoutnoticeduetoimprovementstothemachineorinordertoimprovethemanual.Consequently,pleasebearinmindthattheremaybeslightdiscrepanciesbetweenthecontentsofthemanualandtheactualmachine.Changestotheinstructionmanualaremadeinrevisededitionswhicharedistinguishedfromeachotherbyupdatingtheinstructionmanualnumber.Shouldyoudiscoveranydiscrepanciesbetweenthecontentsofthemanualandtheactualmachine,orifanypartofthemanualisunclear,pleasecontactMoriSeikiandclarifythesepointsbeforeusingthemachine.MoriSeikiwillnotbeliableforanydamagesoccurringasadirectorindirectconsequenceofusingthemachinewithoutclarifyingthese :reproductionofthisinstructionmanualinanyform,inwholeorinpart,isnotpermittedwithoutthewrittenconsentofMoriSeiki.咨詢機構。Theproductshippedtoyou(themachineandaccessoryequipment)hasbeenmanufacturedinaccordancewiththelawsandstandardsthatprevailintherelevantcountryorregion.Consequentlyitcannotbeexported,sold,orrelocated,toadestinationinacountrywithdifferentlawsorstandards.Theexportofthisproductissubjecttoanauthorizationfromthe ernmentoftheexportingcountry.Checkwiththe ernmentagencyforauthorization.Copyright?2010MORISEIKICO.,.s Aboutthe<基本情況

Thismachinewasdesignedandbuiltusingstate-of-the-arttechnologyforthepurposeofmachiningrotatingworkpiecesusingcuttingtoolsandsoftjaws.Thismachinecomplieswithgenerallyrecognizedsafetyregulations,standardsandspecificationsatthetimeofmanufacture.Thismachineissuitableformanualandautomaticoperation.<刀具

Thismachineiscapableofusingcommonturningtoolsandrotarytools*(suchasmillingcutters,drills,andtaps).ContactMoriSeikibeforeusinggrindingtoolsorspecialtools.*對于配備使用旋轉刀具的機床 *Formachinesequippedtouserotary<材料

Thismachineisdesignedformachiningmetal,resin,andplastics.Itwasnotintendedforthemachiningofmaterialssuchasmagnesium,carbon,ceramics,andwood.ContactMoriSeikibeforeusingthesematerials.Aboutthis ?Keepthismanualinaclearlymarkedlocationtoensureaccesswhen ?ContacttheMoriSeikiServiceDepartmentifanypartofmanualis ?ContacttheMoriSeikiServiceDepartmentoryourifthismanualislostor ?Thecontentsofthismanualaresubjecttochangepriornotificationduetoimprovementstothe重要注意事項匯編于機床安全操作”部分。在進行任何機床

s:reproductionofthisinstructionmanualinanyformisnotpermittedwithoutthewrittenconsentofMoriVariousmanualsandsaredwiththemachineinadditiontothismanual.Keepthemclosetothemachinetoenableeasyreference.Theimportantprecautionsarecompiledinthe“FORSAFEbeforeperforminganyoperationsrelatingtothemachine. ?Thefollowingnumberformattingisusedinthis千位分隔符:“,”(逗號 Thousandseparator:“,”小數分隔符:“.”( Decimalseparator:“.”2注 2本手冊是基于G代碼系統A(標準)編寫的。若選擇G代碼系統(選項),則在參考本手冊前請先閱讀單獨手冊,編程手冊“GB(選項)”

ThismanualiswrittenbasedonGcodesystemA(Standard).IfGcodesystemB(option)isselected,pleasereadtheseparatevolume,PROGRAMMINGMANUAL“GCodeSystemB(Option)”beforereferringtothismanual.SignalWord 。Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.8警 8

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury. 7 [ 、警告和)將會導致方括號]內所示

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,mayresultinminorinjuryordamagetothe[] Failuretoobservetheprecautions(hazards,warningsandcautions)willleadtothehazardsindicatedinsquarebrackets[],injuriesormachinetrouble.2注 2表示必須加以考慮的項目 Indicatesitemsthatmustbetakeninto1表示需要參考的項目 1Indicatesitemstobereferred5表示提示 5Indicates 機床FORSAFEMACHINE在啟床之BEFORESTARTING操選項裝OPTIONAL索FORSAFEMACHINE用戶和主管必 FORUSERSAND操作員預防措 PRECAUTIONSFOR防 FIRE安全防護裝 SAFETY警告 Safety打開/關閉電 TurningON/OFF棒 Bar DoorInterlock機床運行期間的安全 SafetyDuringMachineOperation機床運行期間的安全 SafetyDuringMachineOperation選刀和 SpindleSpeedand SpindleSpeedandGrip防鎖DoorLockPrevention排屑器(排屑器規格 ChipConveyor(ChipConveyor法律義 Legal工作環 機床操 編 聯 數 操作規格機床時的預防措 和檢 CleaningAwayChipsInsidethe 機床噪聲數據 MachineNoiseData機床噪聲數據 MachineNoiseData機床噪聲數據 MachineNoiseData機床噪聲數據 MachineNoiseData機床噪聲數據 MachineNoiseData1 在啟床之CHAPTER 操作路線 總 General MachineOperation Turret2Operation NCOperation切削過程總覽(多軸車加工中心 檢查圖 打開/關閉電 TurningONPower TurningOFFPower緊急停止/重新啟 用[EMERGENCYSTOP](緊急停止)按鈕執行緊急停止和取消緊急停止狀 ExecutingEmergencyStopwith[EMERGENCYSTOP](EmergencyStop)Button,andCancelingEmergencyStopStatus用(復位)鍵執行緊急停止和取消緊急停止狀 ExecutingEmergencyStopwith(RESET)Key,andCancelingEmergencyStop按下自動運行按鈕[暫停]執行或取消緊急停 PressAutomaticOperationButton[STOP]toExecuteorCancelEmergency歸零操 ZERORETURN ManualZeroReturn用[ONETOUCH](單觸歸零)按鈕歸 C軸歸零操 C-AxisZeroReturn尾架/第2主軸臺(數字式尾架規格)歸零操作和工件支 尾架歸零操作(可編程尾架規格 手動B軸分度操 ManualB-AxisIndexing打開/關閉 OPENING/CLOSING打開/關閉手 打開/關閉自動門(自動門類型 Opening/ClosingAutomaticDoor(AutomaticDoor門防鎖DoorLockPrevention Ifanoperatoris刀庫門鎖釋放桿(NT4000系列 MagazineDoorLockReleaseLever(NT4000門聯鎖功 DoorInterlockFunctionsand HowtoUseDoorInterlock ReleasingDoorInterlock對于操作面板上沒有[門聯鎖釋放]按鈕的機 ForMachinewithout[DoorInterlockRelease]ButtononOperation對于操作面板上配有[門聯鎖釋放]按鈕的機 ForMachinewith[DoorInterlockRelease]ButtononOperation刀具TOOL刀具步 設定刀具SettingTool SettingTool-Spindle SettingNext SettingSensor SettingLargeDiameter安裝/拆卸刀 MOUNTING/REMOVING 在第2刀塔上安裝刀 MountingO.D.Cutting MountingI.D.Cutting MountingRotary設定刀具幾何偏移 使用手床內對刀儀的聯 使用手床內對刀儀的測量步 設定工件零點(Z軸 SettingWorkpieceZeroPoint(Z-夾 夾緊/松開卡 Clam/Unclam Chuck雙卡盤腳踏開關(選項 TwinChuckFootswitch Fixing AdjustingChucking ChuckJawStrokeEndDetection爪成 AutomaticJaw尾 準備尾架(數字式和可編程尾架共用 PreparingtheTailstock(CommontoDigitalandProgrammable Removing HowtoUseDigital選擇工 SettingThrustForceandRe- SettingRetract,ApproachandThrust CheckingOperationofDigital MovingDigital HowtoUsetheProgrammable SettingtheProgrammable尾架軸的手動伸出/縮回操 ManualOUT/INOperationoftheTailstock TailstockSpindleInching TailstockSpindle編程下的尾架軸伸出/縮回操 TailstockSpindleOUT/INOperationby MovingtheProgrammableTailstockbyManual 檢 Interference尾架(主軸)縮回/伸出腳踏開關(選項 數控編程總 NCPROGRAMMIN Safety BeforeCreating AfterProgram WhatisRequiredof TermsforNC SignsandSymbolsEnteredin InputtingDecimal RoleofDecimal AxisControlandMovement編表達軸運 ExpressingAxisMovementin Functionsof Creating Programming 按下啟動按鈕 Check程序檢 PROGRAM使用[程序檢查]按鈕檢查程 ProgramCheckUsingthe[ProgramCheck] CheckingProgramwithCoordinateSystem試 TEST Checklistformeasuring批量生 MASS BeforeOperationandBefore機床運行結束后的檢查和作 InspectionandMaintenanceTasks ofMachine2 操CHAPTER 電源相 POWER- ElectricalCabinet MainPower電氣柜門聯鎖開 ElectricalCabinetDoorInterlockKey-電氣柜中的RS232C接口連接 RS232CInterfaceConnectorinElectrical機床操作面 操作選擇開 NCFunction[SINGLEBLOCK](單節執行)按 [SINGLEBLOCK](SingleBlock)主軸/銑削按 AxisSelection SpindleRotation SpindleSpeedSetting SpindleOverride啟動和停止主軸/旋轉刀具主軸/刀具主軸旋 StartingandStopSpindle/RotaryToolSpindle/Tool-Spindle AxisFeed JogFeed RapidTraverse[ONETOUCH](單觸歸零)按 [ONETOUCH](One-TouchZeroReturn)[OVERRIDE](進給倍率)開 [RAPIDOVERRIDE](快進倍率)開 [RAPIDOVERRIDE](RapidTraverseRateOverride)把手開 Handle AxisSelection軸進給量選擇按鈕/開 AxisFeedAmountSelection HandleFeed DimensionalManual刀具軸方向手動進給(選項 刀塔按 Turret[刀塔選擇]按 [TurretSelection][APF](電源自動關閉)按 [APF](AutomaticPowerShutoff)[LIGHT](機內照明)按 [LIGHT](MachineLight)[AIR](吹風)按鈕(選項 [AIR](AirBlow)Button排屑器按鈕(選項 ChipConveyorButtons[DOORUNLOCK](門)按 [DOORUNLOCK](DoorUnlock)尾架/第2主軸按 第2主軸/工件支架的微動進給操 JogFeedOperationofSpindle2/Work第2主軸/工件支架的快速進給操 RapidTraverseOperationofSpindle2/Work 選項軟鍵/按 刀具夾緊/刀具松開 ToolClamp/ToolUnclamp[夾頭高壓]/[夾頭低壓] [CHUCKHIGHPRESSURE]/[CHUCKLOWPRESSURE][工件下料器外]/[工件下料器內] [復合計量器] [MULTICOUNTER][低速齒輪]/[高速齒輪] [LOWSPEEDGEAR]/[HIGHSPEEDGEAR][E軸模式]按鈕(NT1000系列,選項 [EAXISMODE]button(NT1000Series,[-E]/[+E]按鈕(NT1000系列,選項 [-E]/[+E]buttons(NT1000Series,[E軸把手]按鈕(NT1000系列,選項 [EAXISHANDLE]button(NT1000Series, SteadyRestOperation數控操作面 3-1軟 軟鍵[F1]至 Soft-keys[F1]to選項軟鍵/快捷軟 PageSelection ProgramEdit KeyInputBuffer DataEntryAxisName(CAN(BackSpace)鍵(CAN)Key,(BackSpace)3-8(切換) (Shift)(Enter)鍵/(輸入) 空格 (Ctrl)(Alt) (Alt)(復位) (RESET)(幫助) (HELP)(計算器) (CALC) ShortcutSoft-key屏幕列 Screen Manual Media BacklightOFF FunctionSelection功能選擇鍵和顯示屏 功能選擇鍵(位置 FunctionSelectionKey當前位置(絕對坐標)屏 CurrentPosition(Absolute)當前位置(相對坐標)屏 CurrentPosition(Relative)當前位置(所有)屏 手動中斷處理屏幕(選項 HandleInterruptionScreen功能選擇鍵(程序 FunctionSelectionKey ProgramCheck ProgramList 屏幕(選項 DataServerFileDirectoryScreen處理時間戳屏幕(選項 ProcessingTimeStampScreen程序重新啟動屏幕(選項 ProgramRestartScreen功能選擇鍵(補償 FunctionSelectionKey‘刀具幾何尺寸補償’屏 ‘TOOLGEOMETRYOFFSET’偏移數 Offset ‘刀具磨損補償’屏 ‘TOOLWEAROFFSET’‘工件補償’屏 ‘WORKOFFSET’‘卡爪類型管理’屏 ‘JAWTYPEMANAGEMENT’‘鐵卡爪’屏 ‘SOFTJAWSHA’‘卡盤—尾座擋板設定’屏幕(選項 ‘CHUCK-TAILSTOCKBARRIERSET’Screen刀具更換/刀架分度位置設定屏 ToolChange/TurretHeadIndexingPositionSetting ToolingList‘刀具管理’屏 ‘TOOLLIFEMANAGE’旋轉刀具屏幕(旋轉刀具規格 RotaryToolScreen(RotaryTool‘刀具’屏 ‘TOOLREGISTRATION’ WorkSettingError功能選擇鍵(編程 FunctionSelectionKey功能選擇鍵 FunctionSelectionKey功能選擇鍵(系統 FunctionSelectionKey輸入/輸出屏 NCSystem SystemCompositionMAPPS參數屏 網絡設置屏幕(選項 熱位移數據屏幕(選項 ThermalDisplacementDataScreen功能選擇鍵(信息 FunctionSelectionKey數控屏 NCAlarmPLC屏 PLCAlarm歷史屏 AlarmHistory數據服務器屏幕(選項 DataServerScreen應用信息屏幕(選項 ApplicationMessageScreen功能選擇鍵(設定 FunctionSelectionKey Setting() OperationPanel塊刪除屏幕(選項 BlockDeleteScreen OperationMode CuttingModeSelection尾架屏幕(尾架規格 TailstockScreen(Tailstock ‘設定屏面’/‘驗證屏面 MachineOperationPanelSetting ManualOperation Timer節能屏 PowerSaving多計數器屏幕(選項 MultiCounterScreen設定屏 Setting鏡像屏 MirrorImage ‘快捷設定’屏 ‘SHORTCUTSETTING’ FunctionSelectionKeys功能選擇鍵(網絡 FunctionSelectionKey功能選擇鍵(描畫 FunctionSelectionKey‘模擬程序選擇’屏 ‘SIMULATIONPROGRAMSELECT’程序編 PROGRAM將程序到數控 StoringProgramtoNC前臺和Foregroundand Foreground編 Background Search程序搜 ProgramNumber SequenceNumber Word Program CopyandDelete EditingaProgrambyWord CopyandMoveProgram 自動序 InsertingSequenceNumbers程序組GroupRegistrationofProgram280Excerpt使用外部I/O裝置輸入/輸出程 Input/OutputProgramsUsingExternalI/O準備輸入/輸出程 程序輸入/輸出操作的注意事 CautionsonProgramInput/Output ProgramInputOperation ProgramOutputOperation卡DNC操作(使用用戶區操作 6-1在用戶區中程序的DNC操 DNCOperationfortheProgramsStoredintheUserMemory6-2卡(前卡)DNC操作(選項 MemoryCard(FrontCard)DNCOperation用戶區文件編 UserMemoryAreaFile和移動文件/文件 CopyandMove數控器/用戶區中的程序輸入/輸 ProgramInput/OutputintheNCMemory/UserMemory程序從用戶區輸入()至數控 ProgramInput(Reading)fromUserMemoryAreatoNC程序從數控輸出(穿孔輸出)至用戶 ProgramOutput(Punching)fromtheNCtotheUserMemory將刀具安裝至刀具主軸和將其從刀具主軸上拆 MOUNTINGANDREMOVINGTOOLTOANDFROMTOOL- 坐標系的設 偏移數 Offset ToolOffsetDataofTurning ToolOffsetDataofRotary第2刀 Turret ToolOffsetCommandsandDataX軸工件移位數據設 X-AxisWorkShiftData設定刀具幾何偏移/坐標系的準 MeasuringToolOffsetsforTurret2whenIn-MachineToolPresetterisNot ExampleforSettingToolGeometry根據T指令設定坐標 SettingofCoordinateSystemAccordingtoT InputtingCuttingAllowanceonWorkpieceEnd從主軸中心線至X軸零點的距離(內圓刀座和旋轉刀具,第2刀塔規格 DistancefromSpindleCenterLinetoX-AxisZeroPoint(I.D.ToolHoldersandRotaryTools,Turret23 選項裝CHAPTER OPTIONAL刀具主軸Cs輪廓控制(NT1000系列,選項 TOOLSPINDLECsCONTOURINGCONTROL(NT1000SERIES,手動E軸進給操 ManualE-AxisFeedE軸手動進給操 E-AxisHandleFeedE軸歸零操 E-AxisZeroReturn自床內對刀 HowtoMeasureTool-Spindle ToolPresetterMacroforTool- ProgramofY-AxisMovementforManual刀具主軸用對刀儀伸出/縮 ToolPresetterforTool-Spindle第2刀塔用對刀儀(光學型 ToolPresetterforTurret2(Optical HowtoMeasureTurret2 MacrotoCallToolPresetterforTurret第2刀塔用對刀儀 ToolPresetterMacroforTurret ManualOperationoftheToolPresetterforTurret機內運行式工件下料器(選項 INMACHINERUNNINGTYPEWORKUNLOADER SettingWorkUnloader SetPositionsCheckandRecoveryOperation SetPositionsCheck 工件計數器設定(選項 WORKCOUNTERSETTINGS工件計數器(選項 WorkCounter總計數器(選項 多計數器顯示(選項 MultiCounterDisplay SettingValuesforMulti Editing設置各計數器的顯示/不顯示狀 SettingtheDisplay/Non-DisplayStateofEach 導套(選項 GUIDEBUSHING工件定位塊(選項 卡盤/尾架屏障功能(選項 設置步 Setting7-2信 AlarmFORSAFE用戶和主管必 FORUSERSAND操作員預防措 PRECAUTIONSFOR防 FIRE安全防護裝 SAFETY警告工作環 機床操 MACHINE 和檢 MAINTENANCEANDFORUSERSAND3FORUSERSAND 本機床由有著正常判斷力的使用。實際機床操作僅由用

Understandthecontentsofthismanualthoroughly.Storethismanualclosetothemachinetoenableeasyreferencewhenevernecessary.Donotallowswholackbasicknowledgeofthemachineorsufficienttrainingtoperformoperation,maintenanceorprogrammingofthemachine.Prohibitanyonewithoutsufficientsafetytrainingfromenteringtheplantandvicinityofthemachine.MoriSeikiisnotliableforThismachineismanufacturedforusebyswithnormalsenses.Actualmachineoperationsarethesoleresponsibilityoftheuser. 4.Properatorswithsufficienttrainingandpriorto 5.Determinethemostappropriate

6.DonotchangeormodifythemachinewithoutpriorconsultationwithMoriSeiki.MoriSeikiisnotliablefor 7.Takeadequatesafetymeasuresforbothmachine 8.Donotexport,resellorrelocatetoadestinationdifferentlawsor44PRECAUTIONSFOR

Beforeoperatingorprogrammingthemachine,orperformingmaintenanceprocedures,readandunderstandtheinstructionmanualsthoroughly. 2.Priortomachineoperation,takenecessarytraining 3.Assumethatsomethingisimpossibleunlessthespecificallystatesthatitcanbe

Neveroperate,maintain,orprogramthemachinewhileundertheinfluenceofalcoholordrugs. 5.Trimclothingand[纏結 6.Wearsafetyshoes,eyeprotectorsandahelmetatallFIRE5FIRE

Failuretoobservethefollowingwarningsmayresultinafireormachinedamage.MoriSeikiisnotliableforanyfirewhosecauseisotherthanaproductdefect. 1.Whenmachiningusing顧客從切削油制造商直接獲得MSDS(材料安全性數據削油對的影響且按MSDS描述的方法。啟動自動運行前,請檢查切削油箱中的切削油量,必

fromthecoolantmanufacturerdirectlybyyourselfasthecustomerandusecoolantwithoutanychemicaleffectsonthemachine.PleasebesuretopaycarefulattentiontotheeffectsonthehumanbodyandthestoragemethoddescribedintheMSDS.Beforestartingautomaticoperation,checktheamountofcoolantinthecoolant,andreplenishcoolantifnecessary.Wheninsufficientcoolantisappliedtothecuttingpoint,themachinedpartwillheatupduetoinsufficientcooling,andthismayresultinafire. 2.Whenmachiningusingflammablecoolant(not?使用可燃切削油(如油基切削油),因為它很可能引

Donotuseaflammablecoolantsuchasoil-basedcoolant,asithashighriskofafirewhiayspreadtotheentiremachine.Ifaflammablecoolantisusedoutofnecessity,anyconsequentfireoraccidentmustbedealtwithastheusers'responsibility.Alwaysmonitorthemachiningprocessanddonotcarryoutunmannedoperation.Installappropriateautomaticfireextinguishingequipmenttoquicklyextinguishfireatanearlystage.Checktheflashpointandtheignitionpointofthecoolanttobeused.Managethematerialofthetoolsandworkpieces,andtoolwearsothatthetemperatureduringmachiningdoesnotexceedthesepoints.Whencoolant esamistinsidethemachine,itmayburnexplosivelyinabnormaltemperatureconditions.Changethecoolantdischargemethodsothatnocoolant essuspendedinsidethemachine,orinstallequipmenttocollectthecoolantmistgenerated. Useanexplosion-proofmist Checktheinstructionsoncoolantinthemanualsadvance,andfollow 3.Whenmachiningwithoutusingcoolant(includingcuttingandsemi-dry

Checkandmanagethematerialsofthetoolsandworkpiecestobeusedtopreventfireduetoheatgeneratedinthemachiningprocess. 4.Whenmachiningworkpiecesmadeofflammable

Alwaysmonitorthemachiningprocessanddonotcarryoutunmannedoperation.Installappropriateautomaticfireextinguishingequipmenttoquicklyextinguishfireatanearlystage.Checkandmanagethetoolsandmachiningconditionstobeusedsothatthetemperatureduringmachiningdoesnotexceedtheignitionpoint.Materialssuchasmagnesiummayburnexplosivelywhenexposedtowaterwhileburning.Checkthefire-fightingmethodsandequipmentinadvance,andinstalltheequipmentatsuitablelocationsforquicklyextinguishingfire. 5.Beforestartingautomatic66FIRE在加工期間和加工后,必要,完全清除切屑。根據工

Reconfirmthatallpartsofthetoolsandtoolholdersaresecurelytightened.Insufficienttighteningleadstoinsufficienttoolclam,andmayresultinanaccidentorafirecausedbyheat.Reconfirmthattheworkpieceissecurelyclamped.Ifaworkpieceisnotclampedsecurely,itmayshiftandmakecontactwithatool,resultinginafirecausedbyheat.Donotusewornordamagedtools.Ifwornordamagedtoolsareused,chipsmayclogthem,resultinginafirecausedbyheat.Beforestartingautomaticoperation,reconfirmthatthetoolsandprogramstobeusedarecorrect.Failuretousethecorrecttoolsandprogramsmayresultinanaccidentorafire.Especiallywithaprograminwhichthesamepatternisexecutedrepeatedly,confirmthatthetoolisselectedcorrectlybeforestartingthesecondsetofrepetitionsafterthefirstmachining.Createaprogramafterconfirmingthemachiningconditionssothattheheatgeneratedbyrubbingisminimal.Creatingprogramswithoutthisconsiderationmayresultinafireormachinedamage.TheconversationalprogrammingfunctioncreatesNCprogramsbasedongeneralmachiningconditions,butthefinalresponsibilityfordeterminingthemachiningconditionsrestswiththeuser.MoriSeikiisnotliableforthemachining eoftheconversationalprogrammingfunction.Duringandaftermachining,compleyremovechipsifnecessary.Failuretoremovechipscompleymayresultinafire,dependingontheworkpiecematerialandmachiningconditions.SAFETY

Toguardoperatorsfromdanger,themachineisequippedwithsafetydevicesasshownbelow.<NT1000系列 門鎖裝DoorLock

門鎖裝DoorLock[EMERGENCY(緊急停[EMERGENCY(EmergencyStop)硬幣鎖CoinLock

[EMERGENCY(緊急停[EMERGENCY(EmergencyStop)

[EMERGENCY(緊急停[EMERGENCY(EmergencyStop)<NT3000系列、NT4000系列、NT5000系列 <NT3000series,NT4000series,NT5000硬幣鎖 門鎖裝置[EMERGENCYSTOP緊急停止)按[EMERGENCY[EMERGENCYSTOP緊急停止)按[EMERGENCY(EmergencyStop)[EMERGENCY(緊急停止)按[EMERGENCY(EmergencyStop)DoorLockDoorLock[EMERGENCYSTOP緊急停止)按[EMERGENCYSTOP](EmergencyStop)<NT6000系列 硬幣鎖 門鎖裝置[EMERGENCY(緊急停[EMERGENCY[EMERGENCY(緊急停[EMERGENCY(EmergencyStop)[EMERGENCY[EMERGENCY(EmergencyStop)DoorLock[EMERGENCY[EMERGENCY(EmergencyStop)DoorLock[EMERGENCY[EMERGENCY硬幣(EmergencyStop) CoinLock8警 8機床運行期間,隨時準備按下[EMERGENCYSTOP緊急停止)按鈕。

Bereadytopressthe[EMERGENCYSTOP](EmergencyStop)buttonduringmachineoperation.將任何物置于[EMERGENCYSTOP](緊急停止)即使按下了[EMERGENCYSTOP](緊急停止)按鈕,在靠機床。始終需要識別涉及加工過程的各種。大型工件飛出、灰塵或在加工金屬(比如鎂)時引起等,

Donotplaceanyobstacleinfrontofan[EMERGENCYSTOP](EmergencyStop)button.Evenwhenthe[EMERGENCYSTOP](EmergencyStop)buttonispressed,confirmalloperationshavecometoacompletestopbeforeapproachingmovingparts.DonotoperatethemachinewithprotectivecoversremovedorwhileothersafetydevicesareininvalidDonotputtoomuchconfidenceinsafetydevices,protectivecoversanddoors.Thisisnottheexplosion-proofspecificationmachine.Recognitionofthedangersinvolvedinmachiningproceduresisrequiredatalltimes.Dangerssuchastheejectionofalargeworkpieceorharmfuldustoranexplosioncausedbythemachiningofmetalssuchasmagnesiumarenotpreventableevenifthedooris 6.Ifprotectivecoversorsafetydevicesare8警 8遵守警告上的信息 1.Observetheinformationonthecaution 2.Cautionlabelsaremarkedaccordingtothefollowingwarninglevels.:以下說明將導致嚴重或警告以下說明將導致嚴重或:

Failuretofollowtheinstructionswillresultinseriousinjuryordeath.Failuretofollowtheinstructionscouldresultinseriousinjuryordeath.Failuretofollowtheinstructionscouldresultinminorinjury,orindamagetothemachine.3.Purchaseareplacementcautionlabelandre-affixinoriginalpositionwhenalabelpeelsoff, blurredandcannotberead,orapartwithalabelattachedisreplaced.切勿把任何物品固定在警告上或涂抹覆蓋警告 4.Donotfixanythingontopofacautionlabelorover確保粘貼到機的警告是用操作員母語書寫的 5.Ensurecautionlabelsattachedtothemachinewritteninthenativelanguageofthe新的警告或有其他的需要時,請致電森精機服務

ContacttheMoriSeikiServiceDepartmentonpurchasingnewcautionlabelsandotherinquiries.1單獨手冊,安裝手冊第3章圖“警 1Separatevolume,INSTALLATIONMANUALChapter3GRAMS“CAUTIONLABELS 安全預防措

Besuretofollowtheinstructionsonthecautionlabel.Failuretofollowtheinstructionsmayresultinseriousinjury,damagetothemachine,anddamagetoworkpieces. /關閉電 1.TurnthepowerOFFbeforeperformingthe[觸電/纏結 [Electricshock/執行機床的任何和清理作業之前 Beforeperforminganyworkinsidethemachinemaintenanceand BeforeperforminganyworkinsidetheelectricalandtheNC Beforeleavingthe

Donotopenthedoorsoftheelectricalcabinet,theNCunit,andtheoperationpanelunlessitisabsoluynecessary.Dust,foreignmatter,andmoisturemayentertothe[機床故障

Themachinecannotoperatecorrectlyunlessthepowerisproperlyd.Ifthepowersupplyismomentarilycutoffduringmachineoperationduetoapowerfailureorcases,turnOFFthemainpowerimmediay. 棒Bar

Besuretofollowtheinstructionsbelowtopreventspindlerunoutincrease,collisionwithbar,andbarbending. 1.Useabarfeederwhenmachiningthebarstocklongerthespindle 2.Useaguidebushwhenmachiningthebarstockthanthespindle 3.Donotstartthespindleunlessthecylindercoveris主軸旋轉時,不要將棒料主軸通孔 4.Donotinsertbarstockintothespindle-throughholethespindleis

5.Whenmachiningbarstockonamachineequippedwithabarfeederorspindlethrough-hole,usestraightbarstock 注意,在門打開的狀態下,將門聯鎖開關置[]位置以允許有限的機床操作是非常的。在日常操作中,將門聯鎖開關置于[平常],從開關上拔出,并收存于安

Notethatsettingthedoorinterlockkey-switchto[RELEASE]toenablelimitedmachineoperationswiththedooropenisextremelydangerous.Indailyoperations,setthedoorinterlockkey-switchto[NORMAL],removethekeyfromtheswitch,andstoreitinasafelocation.Possibleaccidentsresultinginseriousinjuryordeathduringmachineoperationwiththedooropenaredescribed1.當操作員正接觸卡盤或工件時,若主軸啟動,則操作員將與

Theoperatorwill eentangledwiththespindleifthespindlestartswhiletheoperatoristouchingthechuckor

Theoperatorwill eentangledwiththespindleiftheoperatortouchesthechuckortheworkpiecewhilethespindleisrotating. 3.Aworkpiecewillflyoutifthespindlestartswhileworkpieceisnotclamped軸進給或分度運動期間,操作員會被運動件或纏結,如加工期間,操作員或靠近機床站立將會被切屑或切削油飛濺到,從而導致或健康問題(特別是切屑或切削油進員可能會被排屑器。

Aworkpiece,chuckjaws,andtoolswillflyoutifthetool(orturret)collideswiththeworkpieceduetoaprogrammingAworkpiecewillflyoutduetoloweredgripforceofchuckcausedbyexcessivelyheavycuttingforceorcentrifugalforce.Theoperatorwillbecaughtorentangledbymovingpartssuchasturretduringaxisfeedorindexingmotions.Theoperatororastandingnearthemachinewillbesplashedwithchipsandcoolantduringmachining,resultingininjuryorhealthproblems(particularlyifchipsorcoolantgetintotheeyes).Theoperatorwill ecaughtinthechipconveyorwhentheoperator'shandorfoottouchesthechipconveyorwhileitisoperating. 機床運行期間的安全

Keepthefrontdoorclosedwhilethemachineisoperating.Theareainsidethefrontdoorcontainsmanysourcesofpotentialdanger. Thespindlerotatingatahighspeedwithaworkpiececlampedinit Theturretwhichrotatesandmovesinmanywithanumberofsharpcutting Splashingcoolantandflying

Allowasufficientchuckingamountsothattheworkpiecewillnotcomeoutofthechuckduetothecuttingforceorcentrifugalforcegeneratedbyspindlerotation.Supporttheworkpiecewiththetailstockorthesteadyrestifnecessary.Ifthelength-to-diameterratiooftheworkpieceislarge,supporttheworkpieceusingtailstocksothatitwillnotbebentwhilethefrontendoftheworkpieceisbeingcut. Theremustbenoplayinthemotionofthechuck

Whenheavycuttingathickas-forgedbar,placetheworkpieceendagainstthechuckfacesothatthechuckingforcecansustaintheloadduringcutting.Whenchuckingacastorforgedworkpiece,shapethejawstothedraftoftheworkpieceorusethejawswithcarbidepins. Clampaworkpieceinthechuckatthecenterofchuckjaw

Machinevibrationwillresultwhenaworkpiecewithitscenterofgravitynotatthechuckrotatingcenterisrotatedinthechuck.This,inturn,willdeterioratetheaccuracyofthemachinedworkpiece.Itisnecessarytobalancetheworkpiecewithabalancingweight. 4.Whilethespindleisrotating,donotopenthefrontdoorremovechipsortouchtheworkpieceand[嚴重 [Serious 5.Donotstandinfrontofthespindleorotherrotating 6.Donotremovethecoversunlessabsoluy安全防護裝置未在適當位置時,不要啟床運行 7.Donotstartmachineoperationwithoutthesafetyin[嚴重 [Serious 機床運行期間的安全 1.Donotstandnearthemovingpartsofthemachinethemachineis 2.Payattentiontomovingpartsoftherearandsideofmachineaswellasthefrontofthe 3.Donottouchanyrotatingpart;makesurethatthepartstoppedrotatingbeforetouching 4.Donottrytoremovechipsfromtheworkpieceandwhilethespindleis

Coveryourhairanddonotwearlooseclothingorjewelryto ingentangledorcaughtinthemachine.Alwayswearsafetyshoeswhenoperatingthemachine.

Donotleaveanytoolsorinstrumentsontheoperationpaneloronanymovingpartofthemachine.機床運行時,不要倚靠機床。倚靠在蓋子上是非常的 7.DonotleanagainstthemachinewhileitisLeaningonthecoverscanbevery 選刀和

Donottrytotouchthetoolsinthemagazinewhilethemachineisoperating.Keepawayfromtheothermovingpartsaswell.[人身/嚴重 [Injury/Serious 2.Clampworkpiecesandtools[工件和刀具掉落/機床和刀具損壞] [Fallingofworkpiecesandtools/Damagetothemachineandtool] 3.Depthofcutandcuttingfeedmustbeselectedfromsmaller 具 4.Usetoolswithinthelimitofeaachinemodel[刀具與工件、夾具和蓋發 [Toolinterferencewiththeworkpiece,fixt

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