1、廣東潮安派陶瓷業有限公司廣東潮安派陶瓷業有限公司陶瓷生產工藝流程陶瓷生產工藝流程The production process of potteryGuangdong Chaoan PITO Ceramic CO., LTDl起版雕塑起版雕塑lSince version sculpturel制樣品模，試樣，確版制樣品模，試樣，確版lPreparation of sample mould, sample, accurate versionl做硫磺母模，生產做硫磺母模，生產KS/石膏模印石膏模印lDo sulfur master mold, plaster mold printing product

2、ion KS/l土坯成型（滾壓，高壓，注漿土坯成型（滾壓，高壓，注漿,安裝）安裝）lAdobe molding (rolling, high pressure, grouting, installation)l修坯，上水（土坯）修坯，上水（土坯）lTrimming, Sheung Shui (Adobe)l登窯登窯 Gordon kilnl土坯素燒土坯素燒(第一次燒成第一次燒成) lAdobe biscuit (first firing)l質檢質檢2：素坯挑瓷：素坯挑瓷lQuality inspection: pick 2 biscuit porcelainl拋光，手工打磨拋光，手工打磨lPo

3、lishing, hand polishedl質檢質檢3：素坯復檢：素坯復檢l3: blank recheck quality inspectionl噴釉噴釉lGlaze sprayingl擦腳擦腳lWipe your feetl登窯登窯 Gordon kilnl釉燒釉燒(第二次燒成第二次燒成)lGlaze firing (second times firing）l質檢質檢4：成品挑瓷：成品挑瓷lQuality inspection of finished 4: choose porcelainl正品白胎入庫正品白胎入庫lGenuine White storagel貼花，擦花，裝窯貼花，擦花，

4、裝窯lApplique, scratch, kilnl烤花烤花(第三次燒成第三次燒成)lRoast flowers (third times firing)l蓋標蓋標lCover the subjectl質檢質檢5：烤花成品質檢：烤花成品質檢lQuality inspection 5: roast flowers finished product quality inspectionl包裝，復核，發貨包裝，復核，發貨lReview, packaging, shippingCeramic production process programl制模：圖稿或實制模：圖稿或實樣樣石膏雕塑、泥石膏雕塑、

5、泥雕或電腦雕塑雕或電腦雕塑墊墊模模樣品模具樣品模具起版雕塑起版雕塑Tooling: artwork or samples,plaster sculpture, clay sculptureor computer sculpture - die cushion sample mould （Since version sculpture）l（根據圖紙雕出（根據圖紙雕出母模）母模）硫磺或硫磺或KS母模母模生產生產模模烘模烘模做生產模印做生產模印(According to the drawings carved out of a female die) sulfur or KS master mold

6、 productionmold - mold drying （Do Production mold printing）l原料檢驗原料檢驗配料配料研研磨磨除鐵除鐵過濾，根過濾，根據不同的器型采用不據不同的器型采用不同脫水摞泥成型）同脫水摞泥成型）煉泥煉泥Examination of raw material batchinggrinding - iron removal filter,accordingto type of different with different pile of mud dehydration forming)（Refining mud）l產品形狀為圓形規則的產品形狀為

7、圓形規則的盤、碗、杯類都可采用盤、碗、杯類都可采用滾壓成型滾壓成型l需要安裝的，滾壓成型需要安裝的，滾壓成型后還要做配件安裝后還要做配件安裝The product shape is circular plate, bowl, cup regular class can adopt rolling forming Need to install, roll forming do even after installation accessoriesl 修坯，上水，修坯，上水， 土坯成型土坯成型Trimming, Sheung shui,Adobe moldingMolding (rolling

8、forming)l不規則盤、碗、杯類不規則盤、碗、杯類的產品需采用高壓成的產品需采用高壓成型型l正常正常30分鐘內脫模分鐘內脫模 取出土坯（根據模印取出土坯（根據模印干濕和器形大小，適干濕和器形大小，適當調整時間）當調整時間）Irregular plate, bowl, cuptype products requires the use of high pressure moldingThe normal 30 minutes out ofdemoulding, Adobe (according tothe mold printing of wet and dry and the shape

9、size, the appropriate adjustment of time)Molding (high pressure forming)l傳統注漿或離心注傳統注漿或離心注漿（根據器形決定注漿方法）漿（根據器形決定注漿方法）l壺類、小件異形及形狀多邊采用注漿壺類、小件異形及形狀多邊采用注漿成型成型l注漿的速度不宜過快，以免泥漿內有注漿的速度不宜過快，以免泥漿內有過多的空氣包住，造成胚體出現針孔過多的空氣包住，造成胚體出現針孔及胚體氣泡及胚體氣泡 Slurry (according to the shape of the decision method of grouting) Pot,

10、small and deformed shape multilateral by slip castingThe grouting speed not too fast,so as to avoid the mud filled with excessive air wrap, cause the embryo and embryo bubble pinholesMolding (injection molding)l注漿大件產品正常需要注漿大件產品正常需要3-5小時小時l小件及配件需要小件及配件需要0.5-2小時左右即可脫（根據小時左右即可脫（根據模印干濕和器形大小，模印干濕和器形大小，適當

11、調整時間）適當調整時間）脫模脫模Grouting large products normal needs 3-5 hoursSmall and accessories need0.5-2 hours can release (according to the mold printing of wet and dry andthe shape size, the appropriate adjustment of time)（Demoulding）l修坯上水：切修坯上水：切口口安裝安裝修修坯坯洗胚（濕海洗胚（濕海綿洗胚）綿洗胚）修坯修坯,上水上水Trimming the Sheung Shui:

12、 Incision installation trimmingwashed embryos(wet sponge embryo washing)（Trimming, Sheung Shui）質檢質檢1：查坯（土坯）：查坯（土坯）l查坯：檢查土坯是否有查坯：檢查土坯是否有土渣或角線是否明顯土渣或角線是否明顯lCheck: check whether the billets Adobe soil residue or angle line is obviousl安裝類產品配件是否安安裝類產品配件是否安正（壺頂，杯把，蓋頂）正（壺頂，杯把，蓋頂）lInstallation accessories p

13、roducts (whether the ANN is top of the kettle, a cup handle, the top cover)l用煤油檢測是否開裂或用煤油檢測是否開裂或氣泡等現象氣泡等現象lKerosene testing whether cracking or bubble phenomenon1: check the billet quality inspection (Adobe)l登窯前，土坯都要吹坯登窯前，土坯都要吹坯（吹掉灰塵，減少污染（吹掉灰塵，減少污染)lGordon kiln front, Adobe to blow the blank (blew t

14、he dust off, reduce pollution)l產品與窯具之間接觸面一產品與窯具之間接觸面一定要刷石英處理，避免經定要刷石英處理，避免經高溫后發生粘結高溫后發生粘結lProducts and kiln surface contact between must brush quartz processing, avoiding the occurrence of bond after high temperaturel每款產品都要做專業匹配每款產品都要做專業匹配的槽托，減少變形的槽托，減少變形lEach of the products are to do professional

15、matching groove support, reduce the deformation登窯登窯 （Gordon kiln）登窯登窯 l貼板登窯的產品要按紙樣先貼板登窯的產品要按紙樣先畫板再登窯，減少變形率畫板再登窯，減少變形率lFlitch Gordon kiln products according to the pattern first Sketchpad darken kiln, reduce the deformation ratel登窯好要再次檢查是否有漏登窯好要再次檢查是否有漏裝，窯具要放穩放正裝，窯具要放穩放正 ，防止防止倒塌事件倒塌事件lGordon kiln to

16、check again whether there is leakage equipment, kiln furniture to put stability is placed, prevent collapsel推窯車進窯前要測量高度，推窯車進窯前要測量高度，不能超過不能超過1.59M高高lTo measure height into the kiln before pushing kiln car, not higher than 1.59M（Gordon kiln）土坯素燒土坯素燒 l素燒：燒成溫度素燒：燒成溫度1300（根據裝窯密（根據裝窯密度跟產品類型適當調度跟產品類型適當調整整l

17、Burning: burning temperature of 1300 DEG C (according to product type setting density with appropriate adjustmentl升溫升溫4-5小時小時l恒溫恒溫2-3小時小時l降溫降溫4-5小時小時（Adobe biscuit）質檢質檢2：素坯挑瓷：素坯挑瓷l挑瓷（用紅墨水檢測挑瓷（用紅墨水檢測是否開裂是否開裂lPick the porcelain (detection in red ink is crackingl燈光明亮燈光明亮lThe bright lightsl按標準質量挑選按標準質量挑

18、選 產產品品According to the standard quality selection of productsQuality inspection: pick 2 biscuit porcelain拋光拋光l拋光：機械拋光拋光：機械拋光lPolishing: mechanical polishingl按拋光產品調整拋光機按拋光產品調整拋光機轉速轉速lAccording to the rotational speed adjusting polishing machine polishing productsl拋光后要清洗干凈拋光后要清洗干凈lAfter polishing to c

19、lean（Polishing）手工打磨手工打磨l雕通類或線條尖利產品雕通類或線條尖利產品機拋易損，采用人工砂機拋易損，采用人工砂紙打磨紙打磨lEagle Pass class or line sharp product machine polishing vulnerability, using artificial sandpaperl打磨后要清洗干凈打磨后要清洗干凈lAfter grinding to clean（Hand polished）質檢質檢3. 素坯復檢素坯復檢l拋光后查坯拋光后查坯lCheck slab after polishingl嚴格控制漏查產品嚴格控制漏查產品lStri

20、ct control of product leakage checkl清洗干凈清洗干凈lCleanl烤房烘干或風扇吹干烤房烘干或風扇吹干lBarn drying or drying fanQuality inspection of 3 blank retest噴釉噴釉l噴釉前要先探測釉的濃度，在噴釉前要先探測釉的濃度，在1.61.7gcm-3 ，2小時探測小時探測一次一次lFirst detection of glaze glaze spraying concentration before, in 1.6 1.7g / cm-3, a time of 2 hoursl噴槍噴釉（釉中加可食用

21、食品噴槍噴釉（釉中加可食用食品紅，方便產品噴釉是否均勻）紅，方便產品噴釉是否均勻）lSpray glaze (glaze and edible food red, convenient products glaze spraying is uniform)l兩面噴釉，等兩面噴釉，等20-30分鐘釉干再分鐘釉干再翻坯噴另一面翻坯噴另一面lTwo spray glaze, glaze dry 20-30 minutes turn the other side blankl拋光后擦腳，避免產品粘腳拋光后擦腳，避免產品粘腳lWipe your feet after polishing, avoid p

22、roducts sticky feet（Glaze spraying）擦腳擦腳l噴釉后再次擦腳，避免噴釉后再次擦腳，避免噴釉工人擦不干凈，粘噴釉工人擦不干凈，粘腳，造成損耗腳，造成損耗lGlaze spraying again after a foot rub, avoid glaze spraying workers do not wipe clean, sticky, resulting in loss ofl擺上坯車擺上坯車lPut on the blankl風扇吹干，等待登窯風扇吹干，等待登窯lFan blow dry, waiting in the den kiln（Wipe you

23、r feet）登窯登窯l硅條窯爐（適合裝盤、硅條窯爐（適合裝盤、碟類）碟類）lSilicon furnace (suitable for loading disc, disc type)l硅板窯爐（適合碗、杯硅板窯爐（適合碗、杯類）類）lSilicon plate kiln (for bowl, cup type)l登窯前要再次吹坯登窯前要再次吹坯lWill once again blow blank board before kiln（Gordon kiln）釉燒（第二次燒成）釉燒（第二次燒成）l釉燒：燒成溫度釉燒：燒成溫度1120lGlaze firing temperature of 1

24、120 DEG C:l釉燒時間：釉燒時間：8小時小時lGlaze firing time: 8 hoursGlaze firing (second times firing)質檢質檢4.成品挑瓷成品挑瓷l釉燒后挑瓷釉燒后挑瓷lAfter the porcelain glaze firingl按工廠質量要求挑選產按工廠質量要求挑選產品品lAccording to the quality requirements of the selection of products factoryl產品磨腳，正品白胎入產品磨腳，正品白胎入庫庫lProduct grinding foot, genuine wh

25、ite storageQuality inspection of finished Pick 4 porcelain貼花貼花l按客戶要求起版花紙按客戶要求起版花紙lAccording to customer requirements since version Decall分釉上貼花分釉上貼花/釉中貼花釉中貼花/釉下貼花釉下貼花lDivided into glaze decals / glaze Decal / glaze Decall按花紙溫度登窯烤花按花紙溫度登窯烤花lAccording to the paper temperature Gordon kiln roast flowersl

26、釉下貼花：土胚貼花釉下貼花：土胚貼花 l Glaze Decal Decals: earth embryol釉中貼花：素燒坯貼花釉中貼花：素燒坯貼花 lGlaze Decal Decals: Biscuitl釉上貼花：釉燒坯貼花釉上貼花：釉燒坯貼花 lGlaze decals: glost blank Appliquel貼花貼花刮水刮水風干風干查花查花lApplique - wiper - dried flowers - check（APPLIQUE）擦花擦花l貼花產品風干后要用水貼花產品風干后要用水把殘留的膠漬跟灰塵洗把殘留的膠漬跟灰塵洗干凈干凈lDecals products dried

27、to water the residual glue stains and dust cleanl要用熱的水擦要用熱的水擦lUse hot water to wipel擦好后擺回板上，用風擦好后擺回板上，用風扇吹干扇吹干lBack back good rub board, fan blowing（Rub flower）裝窯裝窯l骨瓷產品不能疊放，要骨瓷產品不能疊放，要分開擺放分開擺放lBone china products cannot be stacked, to separatedl不同烤花溫度的產品要不同烤花溫度的產品要分開登窯分開登窯lDifferent decorated temperature pro