章節(jié)307-01A自動(dòng)變速箱一車輛配備：4-速自動(dòng)變速箱

(4F27E)

適用車輛：2005Focus

書目頁(yè)數(shù)

規(guī)格

規(guī)格..........................................................................307-01A-4

差速器軸調(diào)隙片選擇表.........................................................307-01A-4

離合器板用途與閑填隙規(guī)格表...................................................307-01A-5

中間/超速傳動(dòng)帶螺栓表........................................................307-01A-5

管路壓力表...................................................................307-01A-5

失速轉(zhuǎn)速表...................................................................307-01A-5

說(shuō)明與操作

變速箱說(shuō)明....................................................................307-01A-7

診斷與測(cè)試

診斷方法......................................................................307-01A-38

初步檢查....................................................................307-01A-38

診斷........................................................................307-01A-38

診斷流程表....................................................................307-01A-39

初步檢查......................................................................307-01A-40

問(wèn)題的了解與推斷.............................................................307-01A-40

狀況的確認(rèn)...................................................................307-01A-40

換檔點(diǎn)道路測(cè)試................................................................307-01A-42

扭力轉(zhuǎn)換器診斷................................................................307-01A-43

扭力轉(zhuǎn)換器操作測(cè)試...........................................................307-01A-43

目視檢查......................................................................307-01A-44

換檔連桿檢查................................................................307-01A-44

檢查TSBs與OASIS............................................................................................................307-01A-44

執(zhí)行車上診斷(KOEO,KOER)..........................................................................................307-01A-44

變速箱駕駛循環(huán)測(cè)試...........................................................307-01A-45

車上診斷后...................................................................307-01A-45

定點(diǎn)測(cè)試前...................................................................307-01A-45

診斷故障代碼表................................................................307-01A-46

定點(diǎn)測(cè)試-配備OSC車輛.......................................................307-01A-51

換檔電磁閥前診斷.............................................................307-01A-51

定點(diǎn)測(cè)試A-換檔與扭力轉(zhuǎn)換器離合器電磁閥(僅)..................................307-01A-52

定點(diǎn)測(cè)試B-變速箱油溫度(TFT)傳感器..........................................307-01A-58

定點(diǎn)測(cè)試C-變速箱檔位(TR)傳感器.............................................307-01A-64

定點(diǎn)測(cè)試D-電子壓力限制電磁閥(PCA)............................................................................307-01A-69

定點(diǎn)測(cè)試E-渦輪軸速度(TSS)傳感器與輸出軸速度(OSS)傳感器.....................307-01A-74

特殊測(cè)試程序..................................................................307-01A-79

發(fā)動(dòng)機(jī)怠速檢查...............................................................307-01A-79

管路壓力測(cè)試................................................................307-01A-79

失速測(cè)試....................................................................307-01A-80

空氣壓力測(cè)試................................................................307-01A-81

泄漏檢查......................................................................307-01A-82

扭力轉(zhuǎn)換器中的漏油...........................................................307-01A-83

泄漏檢查測(cè)試.................................................................307-01A-84

用紫外線燈泄漏檢查測(cè)試.......................................................307-01A-84

癥狀診斷......................................................................307-01A-85

癥狀診斷表方向...............................................................307-01A-85

癥狀診斷索引.................................................................307-01A-85

診斷一般程序.................................................................307-01A-86

嚙合問(wèn)題：僅在O/D不前進(jìn)......................................................307-01A-86

嚙合問(wèn)題：僅不前進(jìn)（全部位置）..................................................307-01A-87

嚙合問(wèn)題：無(wú)倒檔.............................................................307-01A-88

嚙合問(wèn)題：僅在倒檔有頓挫.....................................................307-01A-88

嚙合問(wèn)題：僅在前進(jìn)檔有頓挫...................................................307-01A-89

嚙合問(wèn)題：僅在前進(jìn)檔有頓挫...................................................307-01A-89

嚙合問(wèn)題：僅在倒檔有延遲/無(wú)力.................................................307-01A-90

嚙合問(wèn)題：前進(jìn)檔延遲/無(wú)力.....................................................307-01A-90

嚙合問(wèn)題：無(wú)前進(jìn)與倒檔.......................................................307-01A-91

嚙合問(wèn)題：前進(jìn)與倒檔頓挫.....................................................307-01A-92

嚙合問(wèn)題：前進(jìn)與倒檔延遲/無(wú)力.................................................307-01A-93

換檔問(wèn)題:部分/全部不換檔（僅AUTOMATIC模式）.................................307-01A-94

換檔問(wèn)題：正時(shí)問(wèn)題-提早/延遲.................................................307-01A-95

換檔問(wèn)題：正時(shí)問(wèn)題-不規(guī)律/飄忽...............................................307-01A-96

換檔問(wèn)題：感覺(jué)-無(wú)力/打滑.....................................................307-01A-97

換檔問(wèn)題：感覺(jué)-頓挫（部分/全部）...............................................307-01A-98

換檔問(wèn)題：在較高檔位中行駛時(shí)無(wú)1檔............................................307-01A-99

換檔問(wèn)題：手動(dòng)1檔時(shí)無(wú)1檔.....................................................307-01A-100

換檔問(wèn)題：無(wú)手動(dòng)2檔..........................................................307-01A-100

換檔問(wèn)題：無(wú)法1-2換檔........................................................307-01A-101

換檔問(wèn)題：無(wú)法2-3換檔........................................................307-01A-102

換檔問(wèn)題：無(wú)法3-4換檔........................................................307-01A-103

換檔問(wèn)題：無(wú)法4-3換檔........................................................307-01A-103

換檔問(wèn)題：無(wú)法3-2換檔........................................................307-01A-104

換檔問(wèn)題：無(wú)法2-1換檔........................................................307-01A-105

換檔問(wèn)題：1-2無(wú)力/打滑.......................................................307-01A-106

換檔問(wèn)題：2-3無(wú)力/打滑.......................................................307-01A-106

換檔問(wèn)題：3-4無(wú)力/打滑.......................................................307-01A-107

換檔問(wèn)題：4-3無(wú)力/打滑.......................................................307-01A-108

換檔問(wèn)題：3-2無(wú)力/打滑.......................................................307-01A-109

換檔問(wèn)題：2-1無(wú)力/打滑.......................................................307-01A-109

換檔問(wèn)題：1-2換檔頓挫........................................................307-01A-110

換檔問(wèn)題：2-3換檔頓挫........................................................307-01A-111

換檔問(wèn)題：3-4換檔頓挫........................................................307-01A-111

換檔問(wèn)題：4-3換檔頓挫........................................................307-01A-112

換檔問(wèn)題：3-2換檔頓挫........................................................307-01A-113

換檔問(wèn)題：2-1換檔頓挫........................................................307-01A-114

扭力轉(zhuǎn)換器離合器操作問(wèn)題：不作用.............................................307-01A-114

扭力轉(zhuǎn)換器操作問(wèn)題：常常作用/車輛失速.........................................307-01A-115

扭力轉(zhuǎn)換器離合器問(wèn)題：循環(huán)/懺抖/打顫..........................................307-01A-116

其它問(wèn)題：排檔桿阻力高.......................................................307-01A-116

其它問(wèn)題：外部泄漏...........................................................307-01A-117

其它問(wèn)題：車輛性能不良.......................................................307-01A-117

其它問(wèn)題：噪音/振動(dòng)-前進(jìn)或倒檔...............................................307-01A-118

其它問(wèn)題：發(fā)動(dòng)機(jī)無(wú)法搖轉(zhuǎn).....................................................307-01A-119

其它問(wèn)題：無(wú)駐車檔...........................................................307-01A-119

其它問(wèn)題：過(guò)熱...............................................................307-01A-119

其它問(wèn)題：手動(dòng)1檔無(wú)發(fā)動(dòng)機(jī)制動(dòng)................................................307-01A-120

其它問(wèn)題：油汽化或起泡.......................................................307-01A-121

其它問(wèn)題：1檔打滑/打顫.......................................................307-01A-121

其它問(wèn)題：2檔打滑/打顫.......................................................307-01A-122

其它問(wèn)題：3檔打滑/打顫.......................................................307-01A-123

其它問(wèn)題：全部檔位都沒(méi)有發(fā)動(dòng)機(jī)制動(dòng)...........................................307-01A-124

一般程序

變速箱油排放與添加...........................................................307-01A-125

車上修理

油底殼、墊片與過(guò)濾器.........................................................307-01A-128

主限制裝置...................................................................307-01A-129

渦輪軸速度(TSS)傳感器.......................................................307-01A-132

輸出軸速度(OSS)傳感器.......................................................307-01A-133

左半軸油封...................................................................307-01A-134

右半軸油封...................................................................307-01A-136

變速箱檔位(TR)傳感器..............................................(177050)307-01A-138

拆卸與安裝

變速箱—1.8LDuratec-HE(MI4)/2.0LDuratec-HE(MI4).............................(172140)307-01A-141

分解

變速箱...........................................................(172148)307-01A-148

副總成分解與組合

最終驅(qū)動(dòng)托架與差速器總成.....................................................307-01A-159

泵總成.......................................................................307-01A-161

傳輸軸.......................................................................307-01A-163

前進(jìn)離合器...................................................................307-01A-165

干脆與倒檔離合器總成.........................................................307-01A-169

干脆離合器...................................................................307-01A-172

倒檔離合器...................................................................307-01A-175

行星總成....................................................................307-01A-178

主限制閥體...................................................................307-01A-183

變速箱外殼...................................................................307-01A-187

扭力轉(zhuǎn)換器...................................................................307-01A-190

扭力轉(zhuǎn)換器泄漏檢查...........................................................307-01A-191

扭力轉(zhuǎn)換器端間隙檢查.........................................................307-01A-193

組合

變速箱...........................................................(172148)307-01A-194

安裝

變速箱一1.8LDuratec-HE(MI4)/2.0LDuratec-HE(MI4).............................(172140)307-01A-211

潤(rùn)滑劑、油脂、密封劑與黏著劑

規(guī)格

自動(dòng)變速箱油WSS-M2C202-B

螺紋密封膠SD-M4G9107-A

Loctite5699WSS-M4G320-A3

容量

公升

變速箱油(包括冷卻器與管路)6.7

傳輸軸調(diào)隙片選擇表

工具讀值mm調(diào)隙片厚度mm(in)

034-0.390.48-0.52(0.0188-0.0204)

0.39-0.440.53-0.57(0.0208-0.0224)

0.44-0.490.58-0.62(0.0228-0.0244)

0.49-0.540.63-0.67(0.0248-0.0263)

0.54-0.590.68-0.72(0.0267-0.0283)

0.59-0.640.73-0.77(0.0287-0.0303)

0.64-0.690.78-0.82(0.0307-0.0322)

0.69-0.740.83-0.87(0.0326-0.0342)

0.74?0.790.88-0.92(0.0346-0.0362)

0.79-0.840.93-0.97(0.0366-0.0381)

0.84-0.890.98-1.02(0.0381-0.0401)

0.89-0.941.03-1.07(0.0405-0.0421)

0.94-0.991.08-1.12(0.0425-0.0440)

0.99-1.041.13-1.17(0.0444-0.0460)

1.04-1.091.18-1.22(0.0464-0.0480)

1.09-1.141.23-1.27(0.0488-0.0500)

1.14-1.191.28-1.32(0.0503-0.0519)

差速器軸調(diào)隙片選擇表

工具讀值mm調(diào)隙片厚度mm(in)

0.28-0.330.48-0.52(0.0188-0.0204)

0.33-0.380.53-0.57(0.0208-0.0224)

0.38-0.430.58-0.62(0.0228-0.0244)

0.43-0.480.63-0.67(0.0248-0.0263)

0.48-0.530.68-0.72(0.0267-0.0283)

0.53-0.580.73-0.77(0.0287-0.0303)

0.58-0.630.78-0.82(0.0307-0.0322)

0.63-0.680.83-0.87(0.0326-0.0342)

0.68-0.730.88-0.92(0.0346-0.0362)

0.73-0.780.93-0.97(0.0366-0.0381)

0.78-0.830.98-1.02(0.0385-0.0401)

0.83-0.881.03-1.07(0.0405-0.0421)

0.88-0.931.08-1.12(0.0425-0.0440)

0.93-0.981.13-1.17(0.0444-0.0460)

0.98-1.031.18-1.22(0.0464-0.0480)

1.03-1.081.23-1.27(0.0484-0.0500)

1.08-1.131.28-1.32(0.0503-0.0519)

工具讀值mm調(diào)隙片厚度mm(in)

1.13-1.181.33-1.37(0.0523-0.0539)

1.18-1.231.38-1.42(0.0543-0.0559)

1.23-1.281.43-1.47(0.0562-0.0578)

1.28-1.331.48-1.52(0.0582-0.0598)

1.33-1.381.53-1.57(0.0602-0.0618)

離合器板用途與間隙規(guī)格表

離合器鐵板摩擦板間隙mm(in)替代k環(huán)厚:度mm(in)

前進(jìn)441.5-1.8(0.0590-0.0708)1.15-1.25(0.0452-0.0492)

刖進(jìn)441.5-1.8(0.0590-0.0708)1.35-1.45(0.0531-0.0570)

刖進(jìn)441.5-1.8(0.0590-0.0708)1.55-1.65(0.0610-0.0649)

刖進(jìn)441.5-1.8(0.0590-0.0708)1.75-1.85(0.0688-0.0728)

前進(jìn)441.5-1.8(0.0590-0.0708)1.95-2.05(0.0767-0.0807)

前進(jìn)441.5-1.8(0.0590-0.0708)2.15-2.25(0.0846-0.0885)

干脆331.0-1.3(0.393-0.0511)1.15-1.25(0.0452-0.0492)

干脆331.0-1.3(0.393-0.0511)1.35-1.45(0.0531-0.0570)

干脆331.0-1.3(0.393-0.0511)1.55-1.65(0.0610-0.0649)

干脆331.0-1.3(0.393-0.0511)1.75-1.85(0.0688-0.0728)

干脆331.0-1.3(0.393-0.0511)1.95-2.05(0.0767-0.0807)

干脆331.0-1.3(0.393-0.0511)2.15-2.25(0.0846-0.0885)

倒檔221.0-1.3(0.0393-0.0511)1.15-1.25(0.0452-0.0492)

倒檔221.0-1.3(0.0393-0.0511)1.35-1.45(0.0531-0.0570)

倒檔221.0-1.3(0.0393-0.0511)1.55-1.65(0.0610-0.0649)

倒檔221.0-1.3(0.0393-0.0511)1.75-1.85(0.0688-0.0728)

倒檔221.0-1.3(0.0393-0.0511)1.95-2.05(0.0767-0.0807)

倒檔221.0-1.3(0.0393-0.0511)2.15-2.25(0.0846-0.0885)

低/倒檔552.2-2.5(0.0866-0.0984)1.75-1.85(0.0688-0.0728)

低/倒檔552.2-2.5(0.0866-0.0984)1.95-2.05(0.0767-0.0807)

低/倒檔552.2-2.5(0.0866-0.0984)2.15-2.25(0.0846-0.0885)

低/倒檔552.2-2.5(0.0866-0.0984)2.35-2.45(0.0925-0.0964)

低/倒檔552.2-2.5(0.0866-0.0984)2.55-2.65(0.1003-0.1043)

低/倒檔552.2-2.5(0.0866-0.0984)2.75-2.85(0.1082-0.1122)

低/倒檔552.2-2.5(0.0866-0.0984)2.95-3.05(0.1161-0.1200)

中速/超速傳動(dòng)帶螺栓表

螺栓長(zhǎng)度螺栓頭編號(hào)

39.0mm7

38.5mm6

38.0mm5

37.5mm4

37.0mm3

36.5mm2

36.0mm1

管路壓力表

變速箱檔位怠速(kPa)怠速(psi)失速(kPa)失速(psi)

4F27EP.N345-45050-651240-1450180-210

4F27ER450-58565-851930-2310280-335

4F27ED.2.1345-45050-651240-1450180-210

失速轉(zhuǎn)速表

發(fā)動(dòng)機(jī)rpm

1.8L2300-2650

扭力規(guī)格

說(shuō)明Nmlb-ftlb-in

變速箱法蘭螺栓4835-

扭力變換器至撓性板3627-

主限制桿2216-

底板支架3022-

緩沖盒4030-

散熱器支架2518-

起動(dòng)馬達(dá)固定螺栓3526-

起動(dòng)馬達(dá)托架固定螺帽2015-

發(fā)動(dòng)機(jī)后固定座托架螺栓9066-

后發(fā)動(dòng)機(jī)固定座螺帽13398-

發(fā)動(dòng)機(jī)支架絕緣件8059-

前排氣管凸緣4735-

輸出軸速度(OSS)傳感器10-89

油底殼至變速箱7-62

變速箱檔位(TR)傳感器10-89

渦輪軸速度(TSS)傳感器10-89

中間/超速傳動(dòng)伺服活塞蓋1310-

手動(dòng)桿軸固定軸1310-

最終驅(qū)動(dòng)輸入齒輪軸承固定螺帽轉(zhuǎn)動(dòng)扭力0.6-0.9-5.3-8.1

最終驅(qū)動(dòng)輸入齒輪軸承固定螺帽預(yù)負(fù)荷400-450256-332-

駐車掣子1310-

扭力轉(zhuǎn)換器外殼2216-

主限制裝置總成9-80

電磁閥導(dǎo)線夾10-89

中速/超速傳動(dòng)帶錨座4533-

變速箱外殼護(hù)蓋2216-

油泵至變速箱2216-

變速箱說(shuō)明

4F27E自動(dòng)變速箱，是一種設(shè)計(jì)用于前輪驅(qū)動(dòng)車輛各個(gè)齒輪比是經(jīng)由二個(gè)彼此前后相連接的行星齒

的電子限制4速變速箱。輪組達(dá)到的。

4F27E代表的是：行星齒輪組的各組件，是利用三個(gè)多片式離合器、

一個(gè)多片式制動(dòng)器與一個(gè)滾子單向離合器所驅(qū)動(dòng)

-4-4前進(jìn)驅(qū)動(dòng)檔位

或固定的。

-前輪驅(qū)動(dòng)

-F扭力是經(jīng)由一個(gè)中間齒輪，傳遞至最終驅(qū)動(dòng)總成。

-27-最大輸出扭力365Nm（270lb-ft）自動(dòng)變速箱油的更換，依據(jù)車主手冊(cè)定期保養(yǎng)指南

-E-全電子限制中的指示進(jìn)行。

手動(dòng)選擇桿讓駕駛能夠選擇“P"（駐車）、"R"（倒檔）、

“N"（空檔）、"D"（駕駛）、“M”（手動(dòng)模式）、（升檔）

與（降檔）。

此變速箱具有能夠在運(yùn)用壽命內(nèi)，確保極度平順換

檔的電子同步換檔限制裝置（ESSC）。

此變速箱可以經(jīng)由位于乘客艙中的數(shù)據(jù)連接接口

（DLC）,利用全球診斷系統(tǒng)（WDS）執(zhí)行診斷與測(cè)試。

各檔位傳動(dòng)比:

檔位傳動(dòng)比

1檔2.816

2檔1.498

3檔1.000

4檔0.726

倒檔2.649

ELE0008127

扭力轉(zhuǎn)換器外殼及扭力轉(zhuǎn)換器總成與變速箱油泵總成

ELE0007782

項(xiàng)目零件號(hào)碼說(shuō)明項(xiàng)目零件號(hào)碼說(shuō)明

1-扭力轉(zhuǎn)換器總成5-變速箱油泵油封總成

2-變速箱差速器油封總成6-變速箱油泵油封

3-輸出軸速度(OSS)傳感器7-變速箱油泵總成

4-扭力轉(zhuǎn)換器外殼8-前進(jìn)離合器缸油封

9-變速箱油泵支架推力墊片

前進(jìn)離合器

ELE0007780

項(xiàng)目零件號(hào)碼說(shuō)明

項(xiàng)目零件號(hào)碼說(shuō)明6-變速箱前進(jìn)離合器分別鋼板（4）

1-變速箱渦輪軸總成7-變速箱前進(jìn)離合器摩擦板總成

（前進(jìn)）

2-變速箱前進(jìn)離合器活塞總成4

8-變速箱前進(jìn)/干脆離合器壓力板

3-變速箱前進(jìn)活塞回位彈簧總成

（1件）

4-變速箱前進(jìn)離合器平衡活塞

9-前進(jìn)離合器固定環(huán)（選擇）

5-變速箱前進(jìn)離合器平衡活塞卡

-變速箱前進(jìn)離合器缸轂

環(huán)10

差速器總成與最終驅(qū)動(dòng)輸入-06/2000及以后制造的車輛

E!?軟—

11!看"廠

J

TIE0029108

項(xiàng)目零件號(hào)碼說(shuō)明

1-差速器軸承調(diào)隙片

2-差速器軸承杯

3-差速器錐形滾子軸承

4-差速器軸承總成

5-輸出軸速度(OSS)傳感器環(huán)

6-差速器齒輪總成

7-小齒輪推力墊片

8-差速器小齒輪

9-差速器邊齒輪

10-差速器邊齒輪推力墊片

11-鎖定銷

12-差速器小齒輪軸

13-傳輸軸滾子軸承調(diào)隙片

14-傳輸軸滾子軸承杯

15-傳輸軸錐形滾子軸承

16-傳輸軸軸承總成

17-傳輸軸齒輪總成

18-傳輸軸油斗

19-變速箱最終驅(qū)動(dòng)齒輪

20-最終驅(qū)動(dòng)錐形滾子軸承

21-最終驅(qū)動(dòng)軸承杯

22-最終驅(qū)動(dòng)軸承總成

23-最終驅(qū)動(dòng)間隙件

24-最終驅(qū)動(dòng)卡環(huán)

25-最終驅(qū)動(dòng)固定螺帽

離合器及行星齒輪

ELE0007783

項(xiàng)目零件號(hào)碼說(shuō)明

1-低速/倒檔離合器活塞

2-低速/倒檔離合器回位彈簧

3-低速單向離合器(OWC)內(nèi)座圈

4-低速owe固定環(huán)

5-低速傕IJ檔離合器波浪彈簧

6-低速/倒檔離合器鋼板鋼板

7-低速/倒檔離合器摩擦板總成

8-低速/倒檔離合器壓力板

9-低速/倒檔離合器選擇板卡環(huán)

10-低檔單向離合器固定器

11-owe總成-低檔單向離合器

12-固定環(huán)

13-前環(huán)齒輪

14-前行星齒輪總成

15-前行星托架推力軸承總成

16-卡環(huán)

17-前行星太陽(yáng)齒輪總成

18-前太陽(yáng)齒輪推力軸承總成

19-后行星齒輪總成

20-k環(huán)

離合器與帶

ELE0007784

項(xiàng)目零件號(hào)碼說(shuō)明項(xiàng)目零件號(hào)碼說(shuō)明

1-倒檔離合器固定環(huán)12-干脆離合器活塞總成

2-后太陽(yáng)齒輪總成13-干脆離合器推力軸承總成

3-后太陽(yáng)齒輪推力軸承總成14-干脆離合器缸總成

4-干脆離合器毅總成15-倒檔離合器固定環(huán)(選擇)

5-固定環(huán)16-倒檔離合器壓力板

6-前進(jìn)/干脆離合器壓力板(各1)17-倒檔離合