ControlPlan控制計劃,,,,,,,,,,,,,,,,,

Prototype樣件Trialrun試產Massproduction量產,,,,"Keycontact/Phone

主要聯系人/電話：NA",,,,"Issueddate(Orig.)

初版日期：2016-5-13",,"Issueddate(Rev.)

升版日期：2016-7-5",,,,,,,

"控制計劃編號：待定

ControlPlanNO.",,,,,,,,,,,,,,,,,

"PartNumber/LatestChangeLevel

零件號/最新更改水平：NA",,,,"CoreTeam

核心小組：",,,,,"CustomerEngineeringApprove/Date（IfReq'd)

客戶工程批準/日期：（如需要）NA",,,,,,,,

"Partname/Description

零件名稱/描述：C086電池組裝C086Batteryassembly",,,,"Supplier/Plantapproval/Date

供應商/工廠批準/日期：待定",,,,,"CustomerQualityApprove/Date（IfReq'd)

客戶質量批準/日期：（如需要）NA",,,,,,,,

"Supplier/Plant

供應商/工廠名稱：SMACO",,"Supplier/PlantCode

供方代碼：C086Battery

",,"OtherApproval/Date(IfReq'd)

其他批準/日期（如需要）：NA",,,,,"OtherApproval/Date(IfReq'd)

其他批準/日期：（如需要）NA",,,,,,,,

"Part/

ProcessNO.

零件/過程編號","ProcessName/

OperationDescription

過程名稱/操作描述","Machine,Device,Jig,ToolsforMFG.material

制造用機器、裝置、夾具、工具、物料",,Characteristics特性,,,"Characteristicclass

特性分類",Methods方法,,,,,,,,,"Reactionplan

反應計劃"

,,,,"NO.

編號","Product

產品","Process

過程",,"Product/Process

/Spec./Tolerance

產品/過程/規格/公差","Evaluation/

MeasurementTech.

評價/測量技術","Samplingplan

抽樣計劃",,,,責任部門ResponsibleDepartments,"ControlMethod

控制方法",,

,,,,,,,,,,"RegularSize

正常樣本容量","RegularFreq.

正常頻率","TightenSize

加嚴樣本量","TightenFreq.

加嚴頻率",,,,

0,"電池首件品確認

FirstArticleInspection(FAI)","吸煙治具RTDTester

C078煙彈C078Cartridges

U020充電器U020charge

直流電源DCPower

",,1,"吸力測試

RTDtest",,★,"-0.8～-1.8KPa

適配OK,有煙霧被吸出，兩個LED燈同時亮

Normalmate&twoLedlight","吸煙治具

RTDtester",5PCS,每天開拉時或訂單變更時whenproductionlinestartororderchanged,10PCS,每天開拉時或訂單變更時whenproductionlinestartororderchanged,"IPQC抽檢

IPQCSampling","《首檢確認表》

FAIchecklist",,"重新制作及分析原因

Readjustandanalysis"

,,,,2,"充電功能測試

Chargefunctiontest",,★,"接上U020，兩個LED等呈呼吸燈，充電電流為0.35~0.4A

twoLedbreathinglight","直流電源

DCPower",,,,,,"《首檢確認表》

FAIchecklist",,"重新制作及分析原因

Readjustandanalysis"

,,,,3,"外觀

appearance",,★,"電池管外觀無刮傷或生銹

Noscrapedorgetrusty","目視

Visualcheck",,,,,,"《首檢確認表》

FAIchecklist",,"重新制作及分析原因

Readjustandanalysis"

,,,,4,"實物組裝

assembleandinstall",,★,"依據SOP定義作業手法以及BOM所用物料執行確認

AccordingtotherequirementsofSOPandtheBOMforconfirming.","實物組裝

assembleandinstall",,,,,,"《首檢確認表》

FAIchecklist",,"退料

ReturnmaterialtoMRB"

1,"充電測試/分板

Chargingtest/Separateboard","充電板測試治具

Chargingtestfixture

防靜電環

Anti-staticring

防靜電環測試儀

Anti-staticringtester

",,1,"充電電壓

Chargingvoltage",,★,DC3.3V-4.2V,"充電板測試治具

Chargingtestfixture",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

,,,,2,"充電電流

Chargingcurrent",,★,0.35A-0.4A,"充電板測試治具

Chargingtestfixture",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

,,,,3,"靜態電流

QuiescentCurrent",,★,<10μA,"主板測試治具

PCBAtestfixture",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,4,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,5,"充電PCBA規格

chargePCBAdirection",,,"閃紅燈或依據BOM定義

RedlightorAccordingtoBOM","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

2,"充電板焊接線材

ChargePCBAWeldingwire","恒溫烙鐵

Heatediron

焊接定位治具Positioningfixture

防靜電環

Anti-staticring

溫度測試儀

TemperatureTester",,1,,"烙鐵溫度

Irontemperature",★,300-340℃,"溫度測試儀

TemperatureTester","所有烙鐵

Allheatediron",2H,"所有烙鐵

Allheatediron",1H,"IPQC抽檢

IPQCSampling","《烙鐵溫度點檢記錄表》

《irontemperaturerecord》",,"退料

ReturnmaterialtoMRB"

,,,,2,"焊線布局

Wirelayout",,★,"PCBA板的“G”“L”、“D”、“B+”對應不同的線材（按照SOP）

PCBboard""G""""L"",""D"",""B+""correspondtodifferentwires(accordingtoSOP)","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,"外觀

appearance",,,"錫點要圓滑，不可有錫尖、氣泡、假焊、冷焊

Tinpointsmooth","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

3,充電板裝固定座chargerPCBAholderassembly,"防靜電手環ESDwriststrap

開關固定座和控制板顏色根據生產訂單而訂

Sensorholder&puffsensor

",,1,"固定座外觀

holderappearance",,,"無破損、披鋒、堵孔

Nodamaged,burr,plughole","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

,,,,2,"充電板外觀

ChargePCBAappearance",,★,"錫點圓滑\線位順序（紅藍黑）

Tinpointsmooth\wiresequence(red,blue,black)

","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

,,,,3,"引線穿孔

wirethroughhole",,★,"按線序平整穿插孔內，不允許出現交叉，不允許用力拉扯控制板線

Noacrosswire,notightwire","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,5,"控制板裝配

Sensorassembly",,★,"控制器板壓平置放在開關固定座內，不允許歪斜，輕拉控制板線，不允許出現脫落

Sensorisflatinholder,noaskew,nofalloffwithlightlypullwire.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

4,"主板測試/分板

PCBAtest/Separateboard","主板測試治具

PCBAtestfixture

防靜電環

Anti-staticring

防靜電環測試儀

Anti-staticringtester",,1,"靜態電流

QuiescentCurrent",,★,<10μA,"主板測試治具

PCBAtestfixture",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,2,"負載輸出電壓

Loadoutputvoltage",,★,2.9~3.3V,"主板測試治具

PCBAtestfixture",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,3,"充電測試

ChargeTest",,★,"上電后以呼吸燈顯示

Afterpowerondisplayedbreathinglight","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,4,"鎖機/解鎖測試

Locked&Unlockedtest",,,"連按5次鎖機/解鎖

clickthe5thLock-Unlock","手動操作

Manualoperation",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,5,"短路測試

Short-circuittest",,★,"LED閃五次無輸出

LEDflashfivetimeswithoutoutput","主板測試治具

PCBAtestfixture",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,6,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

5,主板焊接線材PCBAWeldingwire,"恒溫烙鐵

Heatediron

焊接定位治具Positioningfixture

防靜電環

Anti-staticring

溫度測試儀

TemperatureTester

",,1,,"烙鐵溫度

Solderingirontemp.",,300-340℃,"溫度測試儀

TemperatureTester","所有烙鐵

Allheatediron",2H,"所有烙鐵

Allheatediron",1H,"IPQC抽檢

IPQCSampling","《烙鐵溫度點檢記錄表》

《irontemperaturerecord》",,"Readjust

重新調試"

,,,,2,"焊線布局

Wirelayout",,★,"PCBA板的“G”“L”、“D”、“B+”對應不同的線材（按照SOP）

PCBboard""G""""L"",""D"",""B+""correspondtodifferentwires(accordingtoSOP)","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"外觀

appearance",,,"錫點要圓滑，不可有錫尖、氣泡、假焊、冷焊

Tinpointsmooth","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

6,焊接電池負極WeldingBatteryNegative,"恒溫烙鐵

Heatediron

焊接定位治具Positioningfixture

防靜電環

Anti-staticring

溫度測試儀

TemperatureTester

錫線solderwire

",,1,,"烙鐵溫度

Solderingirontemp.",,300-340℃,"溫度測試儀

TemperatureTester","所有烙鐵

Allheatediron",2H,"所有烙鐵

Allheatediron",1H,"IPQC抽檢

IPQCSampling","《烙鐵溫度點檢記錄表》

《irontemperaturerecord》",,"Readjust

重新調試"

,,,,2,"電池外觀

Cellappearance",,,"電池無漏液，破皮，極耳無氧化

Noleakage,damaged,padnooxidized.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"焊線極性

Solderingpole",,,"紅色端是正極，黑色端是負極

Redsideispositive，Blacksideisnegative","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,5,"加錫外觀

Solderappearance",,★,"焊點飽滿，無錫尖，偏位，焊點小，臟污，焊球

Solderisplumpnoburr,offpad,dirty,","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

7,"靜電流測試

QuiescentCurrentTesting","萬用表

Multimeter

防靜電環

Anti-staticring

防靜電環測試儀

Anti-staticringtester",,1,"靜態電流

QuiescentCurrent",,★,<10μA,"萬用表

Multimeter",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

8,焊接電池正極WeldingBatterycathode,"恒溫烙鐵

Heatediron

焊接定位治具Positioningfixture

防靜電環

Anti-staticring

溫度測試儀

TemperatureTester

錫線solderwire

",,1,,"烙鐵溫度

Solderingirontemp.",,300-340℃,"溫度測試儀

TemperatureTester","所有烙鐵

Allheatediron",2H,"所有烙鐵

Allheatediron",1H,"IPQC抽檢

IPQCSampling","《烙鐵溫度點檢記錄表》

《irontemperaturerecord》",,"Readjust

重新調試"

,,,,2,"電池外觀

Cellappearance",,,"電池無漏液，破皮，極耳無氧化

Noleakage,damaged,padnooxidized.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"焊線極性

Solderingpole",,,"紅色端是正極，黑色端是負極

Redsideispositive，Blacksideisnegative","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,5,"加錫外觀

Solderappearance",,★,"焊點飽滿，無錫尖，偏位，焊點小，臟污，焊球

Solderisplumpnoburr,offpad,dirty,","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

9,充電測試ChargeTest,"靜電環wriststrap

測試治具Testjig

定位治具Fixture",,1,,"測試治具功能

Jigfunction",,"治具有效期

Jiginvaliddate","目視

Visualcheck",\,每天生產前Beforeproduction,\,每天生產前Beforeproduction,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"Readjust

重新調試"

,,,,2,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"充電功能測試

Chargefunctiontest",,★,"兩個LED燈呈呼吸狀態

twoLedbreathinglight","充電板測試治具

Chargingtestfixture",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

10,理線Wiresettle,"靜電環wriststrap

膠紙機tapemachine

高溫膠/hightemptape",,1,"線材\焊點外觀

wire\solderingappearance",,,"無燒焦\破皮\輕輕拉扯無脫焊

Noburn\damagedjacket\falloffbylightlypulling","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"理線包膠外觀

tapeappearance",,★,"理線平整，高溫膠粘貼位置、使用長度符合SOP要求，無線交叉，混亂感

wireissmoothly,tapeisstuckinrightposition,tapelengthmeetSOP,noacrosswireorconfusion.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

11,"貼EVA墊

AttachedEVA","防靜電環

Anti-staticring",,1,"EVA外觀及位置

EVAappearanceandlocation",,,"OK線在EVA開口處，無高凸現象

OKlineasEVAopening,nohighconvex","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

12,"主板裝EVOD按鍵/EVOD固定座

MountedEVODbutton/EVODholder","鑷子

tweezers

防靜電環

Anti-staticring",,1,"EVOD按鍵規格

EVODbuttonspecification",,,"?8*4.3mm,材質：PC鍍鎳

?8*4.3mm,PCnickelplated","游標卡尺

Calipers

目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,2,"EVOD固定座

EVODholderspecification",,,"?11.6*13mm,材質：PC本色

?11.6*13mm,PCnaturalcolor","游標卡尺

Calipers

目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,3,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,"外觀

appearance",,,"無披鋒，破損等不良

Noburr,nodamage","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

13,裝電池管Steeltubeassembly,"防靜電環

Anti-staticring

電池管（依訂單BOM要求）

barrel",,1,"電池裝入后方向

directionofcellinserted",,★,"EVOD鍵對準圓管圓孔上方插入

EVODbuttonalignedtubeinsertionhole","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"外觀

appearance",,,"電池管外觀無刮傷，無生銹

Noscrapenorusting","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

14,壓合透明固定座LaminatedTransparentHolder,"手動啤機

Manuallybeermachine

防靜電環

Anti-staticring",,1,"外觀

Appearance",,★,"不可將兩輸出線壓斷或者短路

Twooutputlinescannotbecrushedorshort-circuited","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"外觀

Appearance",,★,"透明固定座與電池管之間不可有明顯縫隙

Cannothaveappreciablegap","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

15,"裝EVOD固定座插銷

MountedholderboltEVOD","防靜電環

Anti-staticring",,1,"EVOD鍵彈性

EVODbuttonelasticity",,★,"EVOD鍵彈性良好

EVODbuttonhavegoodelasticity","手動操作

Manualoperation",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

16,"連接套裝絕緣墊/頂針

Assembledinsulatingpad/thimble","鑷子

tweezers

焊接螺套治具(C078)

WeldingThreadedsleeveFixture",,1,"橡膠墊及頂針方向

Rubber&thimble‘sdirection",,★,"注意橡膠墊以及頂針的方向（按照SOP）

Noterubberpadsandthimbledirection(accordingtoSOP)","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,"外觀

appearance",,,"無破損，生銹，披鋒等

Nodamage,norust,noburr,etc.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

17,"主板焊接連接套

Weldingscrew","恒溫烙鐵

Heatediron

焊接定位治具Positioningfixture

防靜電環

Anti-staticring

溫度測試儀

TemperatureTester

錫膏

Solderpaste",,1,,"烙鐵溫度

Solderingirontemp.",★,300-340℃,"溫度測試儀

TemperatureTester","所有烙鐵

Allheatediron",2H,"所有烙鐵

Allheatediron",1H,"IPQC抽檢

IPQCSampling","《烙鐵溫度點檢記錄表》

《irontemperaturerecord》",,"Readjust

重新調試"

,,,,2,"焊線位置

weldingposition",,★,"1.藍線(I長)焊接于頂針側壁

2.藍線（短）焊在螺套內壁

Bluewire(long)isweldedonpost,bluewire（short）isweldedonconnector","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,,"防靜電環

Anti-staticring",★,防靜電阻大于106Ohn,"防靜電環測試儀

Anti-staticringtester","所有防靜電環

AllAnti-staticring",4H,"所有防靜電環

AllAnti-staticring",2H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,"焊線外觀

appearance",,★,"焊點飽滿，無錫尖，偏位，焊點小，臟污，焊球，線材無燒焦\破皮

Solderisplumpnoburr,offpad,dirty,wireisnoburnordamagedjacket.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

18,"壓合連接套

Laminatedcouplingsleeve","手啤機/pressmachine

透視管壓合固定治具

PerspectivetubeLaminatedfixedfixture",,1,"外觀

appearance",,★,"1.螺套壓到位（不可有明顯縫隙），不允許有破損、披鋒

screwpispressedatrightposition(noobviouslygap).Nodamagedorburr.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,,★,"2.透視窗與EVOD按鍵在一條直線上

perspectivewindowandEVODbuttonsinastraightline","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,,,,"3.物料無污跡，無披鋒，無生銹現象等

Materialnostains,nocloak,norust,etc.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

19,"透視管組件加工

PerspectiveTubeAssemblyProcessing","手啤機/pressmachine

透視管壓合固定治具

PerspectivetubeLaminatedfixedfixture",,1,"方向

Appearance",,★,"螺套外面有線圈的一端預裝于透視管透視窗較小那端

Cabanatuanofthreadedcorrespondingtothesmallwindowofperspective","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,1,"螺套按鍵規格

Threadedspecification",,,"Φ13.5*4.0mm,M13*0.5黃銅C3604,鍍鎳

Φ13.5*4.0mm,M13*0.5brassC3604,nickel-plated","游標卡尺

Calipers

目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,1,"透視管規格

PerspectiveTubespecification",,,"?14*52mm,不銹鋼304,表面拋光處理,鐳雕LOGO-SmokeGreen

?14*52mm,stainlesssteel304,surfacepolished,laserengravingLOGO-SmokeGreen","游標卡尺

Calipers

目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,1,"透明管規格

TransparentTubespecification",,,"Φ13.4*42.0mm,PC110,透明色

Φ13.4*42.0mm,PC110,transparentcolor","游標卡尺

Calipers

目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

20,"壓合透視管組件

LaminatedPerspectiveTubeAssembly","手啤機/pressmachine

透視管壓合固定治具

PerspectivetubeLaminatedfixedfixture",,1,"外觀

appearance",,★,"1.螺套壓到位（不可有明顯縫隙），不允許有破損、披鋒

screwpispressedatrightposition(noobviouslygap).Nodamagedorburr.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,,★,"2.透視窗與EVOD按鍵在一條直線上

perspectivewindowandEVODbuttonsinastraightline","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,,,,"3.物料無污跡，無披鋒，無生銹現象等

Materialnostains,nocloak,norust,etc.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

21,透明固定座打膠TransparentHolderGluing,"牙簽

Toothpick",,1,"外觀

Appearance",,★,"膠水需滿一圈，不可溢出

Glueneedfullcircle,cannotoverflow","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,"膠水規格

Gluespecification",,★,"SD919三島膠水,100ml/支

SD919Mishimaglue,100ml/PCS","目視

Visualcheck",100%,2H,100%,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

22,"裝電池蓋

BatteryCoverAssembly","手啤機

Pressmachine

",,1,"外觀

appearance",,★,"1.螺套壓到位（不可有明顯縫隙），不允許有破損、披鋒

screwpispressedatrightposition(noobviouslygap).Nodamagedorburr.","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,"彈簧規格

springspecification",,,"?10*3.9mm,錐形彈簧進口彈簧鋼72A，表面鍍純金

?10*3.9mm,importedspringsteelconicalspring72A,goldplated","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

23,"煙嘴組件加工

MouthpieceAssemblyProcessing","手啤機/pressmachine

透視管壓合固定治具

PerspectivetubeLaminatedfixedfixture",,1,"方向

Appearance",,★,"螺套外面有線圈的一端預裝于透視管透視窗較小那端

Cabanatuanofthreadedcorrespondingtothesmallwindowofperspective","目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,1,"煙嘴規格

Mouthpiecespecification",,,"?14*28mm,M13*0.5黃銅C3604,鍍鎳

?14*28mm,M13*0.5brassC3604,nickel-plated","游標卡尺

Calipers

目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,1,"煙嘴墊規格

MouthpiecepadSpecifications",,,"?10.8*10mm,硅膠65°本色

?10.8*10mm,silicagel65°naturalcolor","游標卡尺

Calipers

目視

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCSampling","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

24,"扭配煙嘴/吸力測試/

Torsionalwithcigaretteholder/RTDtest/","吸煙治具RTDTester

C078煙彈C078Cartridges",,1,,"測試治具功能

Jigfunction",,"治具有效期

Jiginvaliddate","目視

Visualcheck",\,每天生產前Beforeproduction,\,每天生產前Beforeproduction,"IPQC抽檢

IPQCSampling",《首檢確認表》,,"Readjust

返修"

,,,,2,"吸力測試

RTDtest",,★,"-0.8~1.8Kpa（裝入煙彈后）

AfterloadingtheemptyCartridges","測試治具

Jigtest",100%,"每PCS

everypcs",100%,"每PCS

everypcs","LQC全檢

LQCfulltest","《產品制程巡檢記錄表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,,,,,,,80pcs,2H,80pcs,1H,"IPQC抽檢

IPQCsampling",,,

,,,,3,功能特性,,,"1.燈色正常與標識一致

2.工作時不允許出現無燈，閃燈，有煙霧被吸出

Ledcolorisrigh