1、東陽（博羅）電子有限公司文件修訂記錄表格編號：N-IS0-19A文件名稱：單面品質計劃文件編號：NF-SQA-01版本AB修訂內容新制訂修訂全面內容生效日期1997-11-31998-6-24CDEFGHIJ增加PPE責任部門，修改善部分記錄修改V-CUT部，增加出貨QC報表修訂版面格式內容，標題及各工序內容，新增加生產流程表內容全面修訂版面格式及內容本次全面修訂條款內容本次刪除沖擊試驗、超聲波條款內容；增加取樣頻率，修訂1999-3-231999-9-131999-11-62000-7-112001-6-22001-10-122003-9-18條款內容.本次全面修訂條款內容本次修訂條款內容2

2、004-9-12NIPPON PRODUCTS CO.3 LTD 東陽產品有限公司 NIPPON CIRCUITS LTD.東陽（博羅）東陽電路板廠電子有限公司TITLE： Quality Pla n標題：單面品質計（Single Sided ）劃INSTRUCTION No指導書編號：NF-SQA-01REV版本PAGE 頁號1/7PREPARE BY制定：QA工程師Effective生效日期CONFIRMED BY確認QA經理：ME經理：Prod經理：APPROVED BY審核營運總監：開料Board Cutti（一）生產流程表生產自檢In-Process in specti流程QA底油F

3、A Approval , In-Process QACircuit Printing電腦鉆孔CNC Drilli ng生產QCProduction QC蚱鉆孔IPQCDrillu ng IPQC C=0蝕板Etch流程QA IPQCFA Approval , In-Process QAQC C=0QA In spect ion*C=0一 I睛錫HASL綠白油Solder Mask &k>5ll|w5IDIIL MCII rv碳油，銀油Caron TH and Silvern=iOA FA Annroval OC .100% In-ProcessQA C=0流程QAFA Appro

4、val , In-Process QA1鉆孑LDrill-i ng啤板Punching流程QAFA Approval , In-Process QA開/短測試V-槽切割V-CUT流程 QA FA ApprovalIn-Process QA松香抗氧化Flux CoatingEntek重最后檢查Final QC 100% Check出貨前檢查-Pre-Shipment AuditLot Sampli ng包裝Pack ing、相關控制文件、記錄(RELEVANT DOCUMENTS CONTROL AND RECORDS工序 PROCESS責任部門RESPONSIBE DEPTS指導文件INSTR

5、UCTION DOCUMENTS品質記錄QUOLITY RECORDS檢查方式INSPECTION METHODSMl制作Ml Maki ngPPE單面Ml生產指導書S/S Ml Production in structi on (NF-SPPE-01)單面Ml審查指導書S/S Ml checki ng in structio n (NF-SQE-02)菲林制作Artwork mak ing菲林房Dark Room菲林制作指導書Artwork making in structi on (NF-PPE-02)QE單面菲林檢查指導書Instruction for S/S artwork in sp

6、ect ing(NF-QE-03)QE菲林檢查記錄表QE artwork in spect ing records (N-QE-03)100%全檢100 in specti on工模制作Tooli ng mak ing工模房Tooli ngRoom工模制作指導書Tooli ng making in structi on (NF-PPE-03)單面啤模檢查指導書 Instruction for S/S pun chi ng tool in spect ing/ Nl匚 oc匚 C、100%全檢100% In spection網板制作Ste ncil mak ing網房Ste ncilRoom曬網

7、工作指導書Stencil Wl (NF-PPE-04)單雙面絲網檢查指導書 Instruction for S/S & S/D silk- screen in spect ingfNF-OF-01)絲網檢查記錄表 Silk-scree nin spect ing records100%全檢100% in spection樣板制作 Sample-makingPPE單面樣板制作指導書S/S Sample making in structi on (NF-SPPE-03)單面樣板檢查指導書 Instruction for S/S Sample in spect ing (NF-SQE-06)

8、開料Cutti ngPROD單面開料作業指導書S/S Cutti ng Wl (NF-SME-01)雙軸鉆孔機操作指示指導書Double-Sp in dies drilling machine operatingWl (NF-SME-14)工序PROCESS責任部門RESPONSIBLEDEPTS指導文件INSTRUCTION DOCUMENTS品質記錄QUALITY RECORDS檢查方式INSPECTION METHODS9/10生產線生產部9/10自動拉流水線作業指導書9/1 OAuto li ne Wl (NF-SME-22)9/10 AutoPRODLi ne文字返工作業指導書Cha

9、racter re-worki ng Wl (NF- SME-13)單QC部S/S QC補銀油作業指導書Silver mending Wl ( NF-ME-24)單QA部S/S QA底油檢查指導書Instruction for Patter n-pri nting in specti on (NF-SQA-06)底油工序檢查Patter n-pri nting process in specti on (NF-SQA-04)每次裝網都需作FA檢查 IPQC抽查FA in specti on after silkscree n moun ti ng. Sampli ngby QA.底油檢查指導書

10、 (NF-SQA-06)蝕板工序首樣鑒定表 Etch ing process FA evaluat ing list(N-SQA-09)每次作底油需作蝕板FA檢查IPQC抽 查Etching FA inspection at the startof pattern-printing. Random sampling by QA.單QA部S/S QA單面綠白油檢查指導書 Instruction for solder mask&white ink in specti on (NF-SQA-09)綠白油工序首樣鑒定表Solder mask&white ink FA evaluat i

11、ng list(N-SQA-12)每次裝網即做FA檢查IPQC抽查FA in specti on after silkscree n moun ti ng, Sampli ng by QA.物理實驗室可焊性測試作業指導書 (NF-QA-03)可焊性測試報表 QA Solder pot test report (N-QA-16)每次作FA時單QA部S/S QA9/10線IPQC指導書9/1 OAuto Li ne IPQC in struction (NF-SQA-08)半成品抽查Semi-fi ni shed products sampli ng (N-SQA-01)QA按作業指導書檢查標準進

12、行抽 查。Sampli ng by QA as per inspection criterion in Wl銀碳油單生產S/S PROD碳油作業指導書CarbonPrinting Wl(NF-SME-26)碳油貫孔 作業指導書Carbon through hole Wl (NF-SME-28)銀油貫孔作業指導書Silver through hole Wl (NF-SME-10)銀油/碳油返工作業指導書Silver& carb on reworki ng Wl (NF-SME-15)工序PROCESS責任部門RESPONSIBLEDEPTS指導文件INSTRUCTION DOCUMENT

13、S品質記錄QUALITY RECORDS檢查方式INSPECTION METHODS銀碳油單QAS/S QA銀油、碳油檢查指導書Instruction for silver & carbon smear inspection (NF-SQA-07)銀碳油工序檢查Silver& Carbon process in specti on(N-SQA-06)銀碳油阻值測量記錄表 Silver & carb on impeda nee measuri ng records(N-SQA-03)每次裝網均需作FA檢查FAin specti on after silverscree n

14、 moun ti ng, Sampli ngby QA印藍膠板檢查指導書Instruction for peelable mask in specti on (NF-SQA-03)設備校止組(QEEquipment calibrating team烤箱檢測指導書Instruction for Oven baking measurement (NF-QA-18)烤箱溫度檢測表 Oven temperature baking measurement form(N-DQA-24每兩星期檢測1次Inspect for one time per two weeks鉆孔Drilli ng單生產部S/S P

15、ROD鉆定位孔作業指導書Fixing hole drilling Wl (NF-SME-11)單QA打靶品質檢查指導書 (NF-SQA-18)單QA部打靶品質檢查日報 表母班檢查一次啤部Punching單生產部S/S PROD單面啤部作業指導書S/S Pu nchi ng dept Wl (NF-SME- 05)啤板工序首樣鑒定表 (N-SQA-18)每小時至少隨機抽查一次，每 次 5set單QAS/S QA啤部檢查指導書In structi on for punching in specti on (NF-SQA-10)啤板工序首樣鑒定表Punching Process FA evaluat

16、 ing list (N-SQA-18)每次架模都需作FA檢查 FA in specti on at the start of tooli ng mourt ing.V-CUT單生產部S/S PRODV-Cut操作與零配件接受標準要求指引V-Cut Wl ( NF-ME-07)單QAS/S QAV-CUT 檢查指導書 In structio n for V-CUT in specti on (NF-SQA-12)V-CUT首樣鑒定表V-CUT FA evaluat ing list (N-SQA-21)每個貨號開始生產即作FA檢查QA作隨機抽查FA in specti on for each

17、P/N producti on Ran dom sampli ng by QAF-TEST單 E-TESTS/S E-TESTE-TEST作業指導書E-TEST Wl (NF-ME-15)打機情況記錄Target records (N-QC-05)100%全檢100% in spectionE-TEST返工作業指導書E-TEST rework Wl (NF-SME-17)E-TEST 抽查指導書 In structi on for E-TEST Sampli ng (NF-QC-11)E-TEST行拉記錄表E-TEST In-process records list (N- QC-06)隨機抽

18、檢Ran dom Sampli ng工序PROCESS責任部門RESPONSIBLEDEPTS指導文件INSTRUCTION DOCUMENTS品質記錄QUALITY RECORDS檢查方式INSPECTION METHODS松香機 FLUX-COATING MACHINE單生產部S/S PROD松香工序作業指導書Flux-coat ing process Wl (NF- SME-08)松香部、抗氧化QA檢查 日報表(N-SQA-59)每個貨號開始生產時作 FA檢 查，后隨機抽查洗板機作業指導書Rinsing mach ine Wl (NF-SME-19)抗氧化生產線作業指導書 En tek

19、Auto Li ne Wl (NF-SME-23)松香部、抗氧化QA檢查 日報表(N-SQA-59)每個貨號開始生產即作 FA檢 查，后隨機抽查單QAS/S QA松香檢查作業指導書Flux-coati ng in specti onWI (NF-SQA-16)抗氧化線品質檢查指導書In structi on for En tek line quality in specti on (NF-SQA-19)出貨Shipme nt單 FQC S/S QC成品檢驗規范指導書In strueti on for fini shed products in speeti on(NF-SQA-17)單FQC每

20、日檢查統計表 (N-SPPD-18)100%全檢單PSAS/S PSAPSA部作業指導書PSA Wl (NF-PSA-01)品管部psa代客抽查報告 (總結)PSA SamplingReporton behalfcustomer (Summary) (N-PSA-04)按作業指導書標準抽樣抽查Sampli ng in speeti on by Wl單包裝S/S package包裝部作業指導書Package dept Wl (NF-ME-68)三、可靠性測試總表(Reliabihty Test Master Form)NO測試項目TEST ITEMS適用范圍APPLICABLE SCOPE測試方

21、法簡述TEST METHODS DESCRIPTION取樣頻率Sample Freque ncy1過錫爐測試Solder pot test所有PCB成品板All fin ished PCBs將PCB放于260 C錫爐表面10秒，取出室溫下放置 30秒，為一循環，共進行三個循環。Place PCBon the surface of solder pot (260 C ) for 10 Seconds , then take it out and stay in room temperature for30 seconds, this is for onecycle, do it for 3 cy

22、cles.9/10、銀碳油各取1 PCS 每天 1 次 9/10, silver and carb on both take1 PCS,one time every day2電阻測試Resista nee test銀油貫孔板Silver-through hole boards碳油貫孔板Carb on-through hole boards用毫歐表測量指定孔位的阻值。Test the resista nee of the in dicated holes with milliohmmeter.每批取2PCSTake 2PCS every time3甘油浸炸試驗Hot Oil Test銀油貫孔板S

23、ilver-through hole boards碳油貫孔板Carb on-through hole boards將PCB浸于260 C甘油中10秒后立即取出，置于常溫卜20秒，然后置于異丙醇內20秒，取出軒于常溫下30秒，此為一個循環，如此進行5個循環 后用毫歐表測量電阻值。Immerse the PCB into glycerin (260C )for 10min utes,the ntake it out immediatelyintono rmaltemperature for 20 sec on ds. Immerse it intoI PAfor 20seconds,then ta

24、ke it out and stay in no rmaltemperature for 30 sec on ds,this is done foronecycle. Do it for five cyclesbe fore measuri ng with每批取2PCSTake 2PCS every time4彎曲試驗Bending Test銀油貫孔板Silver-through hole boards碳油貫孔板Carb on-through hole boards取PCB置于彎向器上，以3mm彎曲幅度進行正、反 折彎1次為一循環，共10個循環后測量電阻值。Place the PCBto be

25、 tested on bending tester. BendingPCB with extent of 3mm toward the negative and positive sides respe-ctively for onetime is a cycle. Do it for 10cycles before measuri ng theresista nee.每批取2PCSTake 2PCS every cycle5板翹測試Warpage In specti on所有對角線長度大于200mm 之 PCB 板 All PCBwith diago nal Ie ngth over 200

26、mm將PCB板置于檢查平臺上。過，用于輕壓住板 角，再用塞尺測量對角翹起高度。Place the PCB to be testedon datumpla ne,lightly press one corner with hand.Measure theheight of the raiseddiago nal corner with spaceaauae所有對角線長大于200mm 之 PCB100%檢 查All the diag onal len gth excel 200mm100% in spect PCB6跌落測試Drop test所有發往海外之貨品 All products for overseas customer.將包裝箱平置距地面1米高度，同時松開雙手，使包裝箱以水平自由落體方式跌落。Hold the cart on one meter high above the grou nd, the n r