Batching

PL1200SeriesConcrete

Machine

InstructionBook

Preface

Productinstructionsasour companydeliverytousersofanimportantcomponentoftheproduct,itwillbeintroducedtothecharacteristics,function,workingprinciple,technicalperformance,installationandcommission,Operation,maintenance,machinefaultprocessingandotheraspects,withparticularemphasisontheoperator about protectivemeasuresforsafetyandenvironmentalprotection.

Tobeengagedintheequipmentmanagement,operationandrepairpersonnel,thismanualisessentialreadbook,itcannotonlyeffectivelyhelpyoutousetheequipmentandtobringthebesteconomicbenefit,Butalsocanavoidtheequipmentdamageandaccident.

Pleasestrictlyaccordingtothespecificationofinstallationandoperation!

pleasebemustuseourcompanytoprovideorrecommendequipmentparts,toensurethatthethefunctionoftheequipment.

If theequipmenthappenseriesproblems,pleasecontactwithourcompany.

Theinstructionwithtwocopies,pleasebesuretokeepacopy,inordertopreventthelossof

affectyourwork

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Contents

Product Introduction…1

TechnicalParameter…1

WorkingPrincipleandUsing…1

Notice 2

Orderingnotice…3

PL1200SeriesConcreteBatchingMachinepicture(picture1-picture13)

ProductIntroduction

PL1200seriesconcretebatchingmachineisakindofconcretemixingmachinerysupportingtheuseofautomaticaggregatebatchingequipment.

Theusercanuserequirements,areasonablechooseitstypes,specifications,tomeettheneedsoftheconstruction.

TheseriesofingredientsareinaccordancewithGB/T1017-2023《“ concretemixingplant(station)“

inbatchingsystemtechnicalstandard.Themachineadoptstheelectronicbalancemeasurement,andcentralizedcontrol,digitaldisplay,withthemeasurementhighprecisionspeedcontrolperformance,ingredients,strong,highreliability.

PL1200seriesconcretebatchingmachinehasmanykindsoftypesareavailableforuserstoselect:batchingmachinehastwobucket,threebucketsandfourbucket,astoragehoppercapacityis2.5m3and4m3,weightypedividedhoppermeasurementofbeltweigh.

TtechnicalparametersandPerformanceIndex

Size

parameters

MatchMixer

Quantity

Sandstorage

hoppercapacity

Weighing

hoppercapacity

1200L

Maximum

metricvalue

1800kg

Measurement

precision

±2%

Hoppermeasurement

PL1200A

PL1200B

PL1200C

PL1200D

PL1200E

PL1200F

PL1200U

Oneway

Double

Oneway

Double

Oneway

Double

Oneway

discharge

Waydischarge

discharge

Waydischarge

discharge

Waydischarge

discharge

1set

2sets

1set

2set

1set

2sets

1set

2×2.5m3

3×2.5m3

4×2.5m3

3×4m3

3×4m3

Totalmotor

3X2.2

3X2.2+3

3X2.2

3X2.2X3

3x2.2

power(Kw)

Machine

1874

1976

2415

2369

3795

2475

2469

weight(about

kg)

2.2.Beltweigh

PL1200G

PL1200M

PL1200H

PL1200N

PL1200I

PL1200P

Oneway

Double

Oneway

Double

Oneway

Double

discharge

Waydischarge

discharge

Waydischarge

discharge

Waydischarge

1set

2sets

1set

2set

1set

2sets

3×4m3

2×2.5m3

4×4m3

4×4m3

Size

parameters

MatchMixerQuantity

Sandstoragehoppercapacity

Weighinghoppercapacity

Maximummetricvalue

1200L

1800kg

Measurement ±2%precision

Totalmotor

4

2X3

3

2X3

4

2X3

power(Kw)

Machine

2760

3330

1878

2081

3748

4100

weight(about

kg)

Note:Two-waybeltscalebatchingmixerinbatchingmachine twoside,manualreversingingredients.

WorkingPrincipleandEquipmentUsing

components

Theseriesofingredientsbybatchingsystem,measurementsystem,electriccontrolsystemiscomposedofthreeparts.

Batchingsystemconsistsofastoragehopper,abracket,thedischargegate,isthecompletionofthemainstorage,feedingandframesupport,Alargestoragehopperhopperforfolding,easytotransporttotheground.

Measurementsystemistheequipmentkeycomponent,bymeasuringhopper,beltmachineandasensor.

Measuringhopperthroughapullrodhungontheframe,thetotalmeasurementsensor.Throughtheelectriccontrolsystemofautomatic

Controlofaggregate(gravel,sand) ofaggregate(gravel,sand)measurement,reachesasetamount,manuallyorautomaticallybytheweighinghopperbottomandbeltconveyertoaliftinghoppermixer.

Theelectriccontrolsystemisthecorepartofbatchingmachine,realizetheautomaticproductionprocess,itsstructureandusing

See“electricalcontrolsysteminstallationandoperation“.ThebatchingmachineusedZL30seriesloaderloading.

InstallationoftheEquipment

Theoperatorshouldfirstreadtheinstructionscarefully,understandtheequipmentstructureandperformance,andthentomakethismachinedetailedinspection,operationpersonnelappropriatetrainingbeforetheoperationofinduction,aforbiddentooperateifnotacceptthetraining.

Afterthearrivalofthegoodsatthepackinglist,inventoryparts,technicaldocumentationiscomplete,checkwhetherthedefect.

Whenininstallation,Please usesacranetohoisttheentiredevicetotheinfrastructureinplace,batchingmachinebaseadoptsembeddedsteelplate,

Batchingmachineaftertheadjustment,withthelegplateweldingmachinewithembeddedsteelplateweldingfirm.Framealigningandfixing,Afterleavingthemeteringhopper,hanging,installationofsensors,andisadjustedtothehorizontalstate,andensurethatthefeedingheightisappropriate,inspection

Checkallpartsareinnormalcondition.The3.3Equipment using

Accordingtothe“electricalcontrolsysteminstallationandoperation“requirement,undertakeoveralldebugging,andoperation,

3.4EquipmentMaintenance

Checkmeteringdeviceisinworkingstatebeforeworking.

Checkthescreeningbeltmachineisnormal,thereisnodeviation,traumaandforeignbodybeforeworking.

Regularlycheckallelectricalcomponentsarefirm,groundingisgood.

Equipmentmaintenance,shouldcutoffthepower,andahandguard.

Periodiclubricationpointsofeachpart,regularreplacementofgassourcetwoCISandelectricdrumgearoil(bygas

ThesourceofthetwoCISandelectricdrumrandomspecification.).4Notice:

Duringtheusing oftheprocess, youshouldalwayspayattentionto:whetherthedeviationofbeltmachine,suchasadeviation,wholeroadsystem;whetherthereisleakagephenomenon,suchasleakage,shouldberepairedintime.

Toavoidsand,stoneintothebeltmachineoperationofthesite.

Pleaseclearthebottommaterialof Batchingmachine,andmeasuringhopperadhesiontimelyclearance;mixersupportingtheuse,to

Thepitfallsthematerialorproductshouldbethetimelyremovalofmaterial.

Installationofequipment,allpipingshallbeproperlyplaced,avoidtheworkbeingcrushedorinjury.

batchingmachineisnotalongtime,releasethesensorrod,sothatthesensorisnotforce,toprotectthesensor.

Batchingmachinetransfersite,afterloadingthesensorbaropen,meteringbucketisfixedsolidcanbetransported.

Batchingmachineintheprocessofuse,Pleasebe strictlyprohibitedinthemeasuringhopperweldingarticles,oreasytoburnsensor.

AfterusingofBatchingmachine,pleaseclearthemeasuringhoppersand,stoneunloadinghopper,long-termgravityvulnerabilitywillbebadsensor.

OrderNotice:

Pleasebeunderstandthetechnicalcharacteristicsofequipmentandancillaryproducts.

Pleasebeunderstandtheequipmentfactoryproductslist.

The5.3Shipmentshouldbesafetyfirst,reliable,thedeliveryunitshouldbeclosedfixed,