1、超濾裝置使用說明書Super Filter Device Instruction TOC o 1-5 h z I .關于超濾裝置 3序言膜組件的特征超濾裝置的主要用途.安全注意事項6.使用膜組件時的注意事項 8.膜組件的規格 11 HYPERLINK l bookmark181 o Current Document .膜組件的安裝方法 13.膜組件的運行方法 17過濾反洗和空氣清洗溫度修正.膜組件的化學清洗方法 24.膜組件的保管方法 28INEDX TOC o 1-5 h z HYPERLINK l bookmark2 o Current Document About Super Filte

2、r Device3PreludeCharacteristics of membrane subassemblyMain Use of Super Filter Device HYPERLINK l bookmark51 o Current Document . Safety Notice6 HYPERLINK l bookmark61 o Current Document . Notice of using super filter device8Membrane Subassembly Specification11 HYPERLINK l bookmark118 o Current Doc

3、ument v. Installation Methods of Membrane Subassembly13 HYPERLINK l bookmark183 o Current Document VI . Operation Methods of Super Filter Device17FilterBack wash and air scouringTemperature CorrectionChemical Clean Method of Membrane Subassembly 24Keeping Methods of Membrane Subassembly28I.關于超濾裝置I.

4、About Super Filter Device序言Prelude超濾裝置的主要部件是除濁用中空絲MF膜組件。這種大容量的膜組件適用 于大規膜的水處理工藝。The main component of super filter device is hollow silk MF membrane subassembly used for getting rid of turbidity. This kind of large capability membrane subassembly applies to wide scope water treatment technics.超濾膜材料選用

5、了具有很強的物理耐久性和抗化學腐蝕性的聚偏氟乙烯（PVDF）,可以用來處理各種原水。該膜材料具有相當高的物理強度，對于利用氣流進行頻繁的物理清洗（空氣表面沖洗），也具有很強的耐久性。Super filter membrane uses PVDF of strong physics wear and anti chemical corrosion, which can be used to treat all kinds of original water. This kind of membrane material has strong physics intensity, and has

6、strong wear against frequent physics clean （air surface scour）. The physics clean makes use of airflow.膜表面的過濾孔徑（通稱孔徑）非常細小，其標準孔徑為0.08科叫能有效去除大腸桿菌等細菌，對除去隱胞子蟲等病原性原生動物類生物也很適用，使用范圍非常廣泛。The filter aperture of membrane surface （generally called aperture） is very little. The standard aperture is 0.08 mt can

7、effectively get rid of E. coli and other bacterium, and is also useful getting rid of cryptosporidium parvum and other pathogenicity rotozoan genus living things. The kind of membrane is widely used.Project保安過濾器Protection filter超濾裝置Super filter device設備尺寸mmDevice dimension小 500X54000 2000設備高度mmDevic

8、e height15002500運行流速m/h.Operation flow rate10設計流里m /h.Design flux6528.5濾料種類Filter kindsPP噴熔濾芯PP Meltblown filter core果殼型活性碳Fruit base activated carbon工作壓力MPaOperation pressure0.60.6試驗壓力MPaTest pressure0.75工作溫度cOperation temperature2525膜組件的特征2. Characteristics of membrane subassembly(i) 成本低，占地面積小Low

9、cost, small floor area超濾膜組件的單位過濾膜面積為72m2( HFM-2020 ),少量的膜組件能進行大水量處理。2The area of unit filter membrane in super filter membrane subassemblies is 72m(HFM-2020 ) . A few membrane subassemblies can treat a large quantity of water.膜絲充填率高，能夠進行高回收率運行。Fill quotiety of membrane silk is high, and it can opera

10、te with high recovery.MF膜可在低壓下進行高流束運行，使單位膜面積的處理量變得更大。MF membrane can operate at high stream under low pressure. This can make the treatment capacity of unit membrane area become larger.外壓式全量過濾方式的運行操作簡單易行，而且在低壓下也能夠運行，因此可以節約 電能，降低成本。Operation manipulation of external pressure total filter is easy and

11、convenient. It can operateunder low pressure, so it can save electric energy and decrease cost.使用壽命長Long service life超濾膜材料使用的是耐化學藥劑性能很強的聚偏氟乙烯(PVDF)材料，能夠耐用酸,堿，氧化劑等化學藥劑的清洗。The material of super filter membrane is PVDF which is able to endure chemicalmedicament, such as the clean of acid, alkali and ox

12、idant.具有很好的機械性能(強伸展特性)，即使反復進行利用氣流的物理清洗(空氣表面沖洗)，也具有很好的耐久性。It has good mechanism performance (strong extension). Even if it is cleaned with physics clean of airflow (air surface scour), it also has good wear.處理原水的范圍廣Wide scope of treating original water超濾膜材料使用的是耐化學性很強的聚偏氟乙烯( PVDF)材料，適用范圍非常廣泛。The mater

13、ial of super filter membrane is PVDF which is able to endure chemical medicament. It applies to a wide scope.使用外壓式全量過濾方式，對高混濁度的原水處理也很適用。It adopts external pressure total filter, which also applies to treatment of high turbidity original water.高除濁性能High removal of turbidity由于超濾膜表面的孔徑非常細小，為 0.08能夠得到穩定

14、良好的過濾水質。Because the filter aperture of membrane surface (called aperture) is very little, only 0.08 it can attain stable and good quality filter water.3.超濾裝置的主要用途3. Main Use of Super Filter Device反滲透膜裝置的前處理Pre-treatment of Reverse Osmosis membrane DeviceII .安全注意事項II . Safety Notice:在使用超濾裝置之前，請務必閱讀以下

15、關于膜組件注意事項，并請遵照執行。Before using super filer device, make sure reading the notice following about membrane subassembly and obeying it.注思！.開箱/安裝時的注意事項(1)在新品膜組件內部封注有次氯酸鈉(20mg/L)保存藥液用于殺菌。如果皮膚不慎濺上該藥劑，請用大量清水沖洗。如果液體不慎進入眼睛或嘴里，請立刻用凈水1#洗15分鐘以上，然后請醫生進行診斷。另外，操作時請務必戴好橡膠 手套，防護眼鏡等保護措施。(2)為了防止膜組件掉落，翻倒時造成傷害，操作時請務必穿上安全

16、鞋，戴上安全 帽頭盔。.運行時的注意事項(1)將過濾水用于飲用水時，請將膜組件充分過水，在保存液完全清除干凈之后再 使用于飲用水。如果在保存液還未完全清除干凈時使用的話，有可能會造成對身體的危害。.化學藥劑清洗時的注意事項(1)使用化學藥劑進行清洗時，有的藥劑可能對人體有害。使用藥劑時請務必小心， 在進行運行時，請務必戴好防護眼鏡，手套等保護措施。萬一不小心濺到衣服皮膚上時，請根據產品安全數據表(MSD$,針對各類不同藥物進行適當的處理。(2)如果在用藥劑清洗過程中感到裝置有異常情況時，請立刻中止清洗。NOTICE!Notice of Open and InstallationThe new

17、membrane subassembly is filled with NaClO (20mg/L ) , which is medicine preservation solution, to kill bacterium. If the solution spatters on skin, please wash it in clean water. If the solution spatters into eyes or mouth, please wash for 15 minutes in clean water immediately, then go to see the do

18、ctor. In addition, make sure wearing rubber gloves, protection glasses and other protection measures when operation.(2)In case that drop and turnover of membrane subassembly cause damage, make sure wearing safety shoes and safety helm when operation.Notice of Operation(1)When filter water is used fo

19、r drink water, please wash filter subassembly completely. After the preservation liquid is washed away, and then filter water is allowed to be used for drink water. If filter water is used without washing away preservation liquid completely, it is possible to do harm to human body.Notice of Chemical

20、 Medicament CleanWhen proceeding chemical medicament clean, notice that some medicaments will do harm to human body. Please be careful, and make sure wearing protection glasses, gloves and other protection measures when cleaning. If the liquid spatters on clothes or skin, please take out suitable me

21、asures against different medical according to MSDS.If there is anything unusual on device during chemical clean, please stop cleaning at once.III .使用超濾裝置時的注意事項III . Notice of using super filter device為了最大限度地發揮超濾膜組件的性能，請注意以下事項。In order to make full use of super filter membrane subassembly, please pay

22、 attention to these points as follows:.在使用超濾膜組件之前，請不要排除內部的保存液體。Before using super filter membrane subassembly, do not discharge the inner preservation liquid away.中空絲膜如果變干燥的話，其性能就會下降以致不能正常使用，所以當暫時中斷運行時，請往膜組件內注入清水以保持濕度。If hollow silk membrane becomes dry, the character will degrade so that it can be

23、used normally. So when the equipment intermits operation, please fill in membrane subassembly with clean water to keep wet.防止膜組件發生凍結。Prevent membrane subassembly from freezing.3.膜組件容器是用塑料制成的，使用時請注意不要掉落導致破損。Membrane subassembly is made up from plastic, please notice not to drop it resulting in broken

24、 during using.HFM 2020的接合部是配水管耐震接頭(維克托利科型管接頭)。在與配管等接續時，請按照配水管耐震接頭G型施工要領書正確安裝。如果安裝方法不正確的話，可能會導致膜組件的破損。The connection of HFM 2020 is aseismic joint of distribution water pipe(Victaulic Joint). When connecting it to tubing, please install correctly according to G type construction essentials of aseismi

25、c joint of distribution water pipe. If it is installed wrong, the membrane subassembly may be broken.5.在接合部，除了潤滑劑以外，請不要沾上其他的油分污垢。On the connection, do not wipe up any other oil or dirt except lube.請垂直安裝膜組件。如果不垂直的話，進行空氣清洗時會降低清洗效率，敬請注意。. Please install membrane subassembly vertically. If not, the clea

26、n effect will degrade when airscour. Please pay attention.在膜組件通水之前，請務必沖洗配管等部件，并確認沒有污垢。Before filling in membrane subassembly with water, please wash tubing and other components and make sure there is no dirt.8.在進行通水時，膜組件內有時會殘留空氣。為了防止由于水錘導致的膜組件和中空絲膜的 破損，請緩慢進水，充分排除空氣。When filling in water, there will

27、be remaining air in the membrane subassembly. In order to prevent the damage on membrane subassembly and hollow silk membrane which is caused by water hammer, please fill in water slowly so that it can release air away.進行過濾運行時，請不要給膜元件過度加壓并注意供水溫度。膜元件的最大供給壓力為 300kPa (=3kgf/cm2),如果過度加壓的話會導致膜組件以及中空絲膜的破損

28、。最大供水溫 度為40度，如果超過此溫度的話，會導致膜組件以及中空絲膜的破損。When filtering, the pressure of membrane subassembly should not be too high. Pay attention to temperature of water supply. The maximum supply pressure of membrane subassembly is 300kPa3kgf/cm2) . Pressure too high will result in damage on membrane subassembly a

29、nd hollowsilk membrane. The maximum temperature of water supply is 40 C。 If exceeding the temperature, the membrane subassembly and hollow silk membrane will be broken.根據原水水質性狀設定適當的運行條件。因為過濾水流量，物理清洗條件等運行條件會對膜的使用壽命，藥劑的清洗頻率有影響。. Set suitable operation condition according to character of original water

30、. Because flow rate of filter water, physics clean and other operation conditions will affect the service life of membrane and frequence of medicament clean.根據原水性狀，對于一支膜組件，標準的過濾水流量為：According to character of original water, for a membrane subassembly, the standard flow rate of filter water is:HFM -2

31、020, 50200l/min(5 14m3/h)反洗流量以過濾水流量的1.52倍為基準。Flow rate of back wash water is on the standard of flow rate which is 1.5 2 times as flow rate of filter water.空氣清洗時，請設定適當的空氣流量。過度的氣流導入會引起中空絲膜的破損。對于一支膜組件，標準的空氣流量為When air scouring, please set suitable air flow rate. Excessive airflow will result in damage

32、 of hollow silk membrane. For a membrane subassembly, the standard air flow rate is:HFM 2020 , 200Nl/min (壓力：50kPa 以下)HFM 2020, 200Nl/min (pressure： below 50kPa)用化學藥劑清洗時，請在適合條件下進行。由于在不同條件下，或藥劑使用錯誤的話，膜元件的性能就會下降，或導致中空絲膜的破損。When chemical medicament cleaning, please proceed in suitable condition. Becaus

33、e conditions are different, once the medicament is wrong used, the character of membrane subassembly will degrade or hollow silk membrane will be broken.10IV .膜組件的規格IV . Membrane Subassembly Specification表1.HFM系列的產品規格*1Table 1: Specification of HFM Series Products型式ModelHFM-2020膜過濾方式Way of membrane

34、filter外壓式全量過濾方式External pressure total filter性能Character通稱孔徑（m）Generally called aperture*20.1初期過濾水量（m3/h） *3Flow rate of initial stage filter water呈4.0運行條件Operation condition供水溫度（c）Water supply temperature三40供水壓力（kPa） *4Water supply pressure（最大）300（maximum） 300超濾壓力差（kPa）Differential pressure of supe

35、r filter（常用）三200（common） = 200（最大）300（maximum） 300取大供水流里（m /h）Maximum flow rate of water supply18最大反洗水流量（m3/h）Maximum flow rate of back wash water36最大空氣流量（Nm3/h）Maximum air flow rate24pH值范圍range of pH value（運行時）110（operation） 1 10（清洗時）012（clean）0 12外形尺寸Outline dimension后效膜面積（m2）Effective membrane ar

36、ea72膜組件全長（mm）Lengthofmembranesubassembly216011膜組件直徑(mm) Diameter of membrane subassembly216膜組件重量(kg)Weightofmembrane subassembly滿水時Full water110無水時No water50主要部件材料 Dimension of main components中空絲膜Hollow silk membrane聚偏氟乙烯PVDF外殼External base氯乙烯樹脂VCM Resin粘合劑bound環氧樹脂Epoxy Resin1:本規格說明，有時會在沒有事先預告的情況下有

37、所變動，請給予諒解。1 : Sometimes the specification will be modified without notice, please forgive.2：從模型物質(聚苯乙烯乳膠)得到的推算值。2 : It is calculating value from model material(polystyrene latex)3:不同于設計過水通量。3 : It is different from design wash water flux測定條件供水：純凈水Mensurating condition water supply: pure water供水水溫：25

38、 CTemperature of water supply: 25 C供水壓力：10kPaPressure of water supply: 10kPa24 : 1kPa= 0.01kgf/cm12V.膜組件的安裝方法V. Installation methods of membrane subassembly1、設備的就位. Preparation for device超濾裝置就位首先應確保按照施工圖紙的定位尺寸進行設備的定位，設備的標高應滿足圖 紙和規范的要求。Placing super filter device should accord to the orientation dime

39、nsion of construction chart firstly.The device elevation should meet the requirements of chart and standard.設備管道安裝Installation of device pipes設備的管道是預先制作好的，安裝時只要根據管道圖進行連接，保證管道橫平豎直做一些 調整是必須的。The device pipes should be produced in advance. They are connected together according to pipe chart. It is nece

40、ssary for keeping pipes straight and suitable to do some adjustment.3、膜組件(HFM 2020)的安裝方法Installation methods of membrane subassembly ( HFM 2020)HFML 二2008屋 HFM 一；101Q.的連接口是金屬箍(Ferrule. Gasket, Clamp Union. Fittings).,.The . joint . of .HFM. -2008HFM.-1010 .is Ferrule .Gasket.It.only.needs .to.exchan

41、ge from distribution water pipe Victaulic Joint following into Ferrule Gasket.A.請將膜組件從包裝箱中取出，放在已置好的相應的架臺上。膜組件必須垂直放置，用 掛鉤將其固定在架臺上(圖 1)。A. Take membrane subassembly out from packing case, put it on the responding trestle support. Membrane subassembly must be placed vertically, and fastened on trestle

42、support with pothook.13 注忌!將膜組件從箱中取出或進行安裝時，請注意不要讓膜組件掉落或翻倒，以導致操 作人員的腳頭部的受傷。膜組件具有一定的重量。在開箱搬運安裝時，請使用吊滑輪，起重機，叉式 升運機等輔助設備。NOTICE!feet.When taking membrane subassembly out from packing case, or when installing it, please be careful not to drop it or turnover it , in case of injuring worker s head orThe me

43、mbrane subassembly is heavy. When opening, carrying or installing it, please use block and tackle, chain block, fork lift truck or other assistant devices.膜組件外殼材料為氯乙烯樹脂，箍得過緊的話，可能會導致膜組件的破損， 請注意。膜組件在使用之前，請不要排除內部的保存液體。中空絲膜如果被干燥的話， 性能會有所下降甚至不能使用， 膜組件暫時中斷運行時， 請往膜組件內部注入清水以保持濕度。請注意不要讓膜組件凍結。 External base o

44、f membrane subassembly is VCM resin. If it is clamped too tight, the membrane subassembly may be broken. Please be careful.Before using membrane subassembly, please do not discharge inner preservation liquid.t be used. So whenIf hollow silk membrane is dry, the character may degrade even canmembrane

45、 subassembly intermits operation, please fill in membrane subassembly with clear water to keep it wet.Please be careful not to let membrane subassembly freeze.B.膜組件共有四處連接口均采用維克托利科型管接頭，分別將連接口處的密封栓卸下，與14配管連接。B. There are four joints in membrane subassembly, which are all Victaulic Joint. Respectively

46、discharge the airproof bolts, and connect bolts with tubing. 注忌！為了滅菌，在膜組件內部注有次氯酸鈉（ 20mg/L）保存液。如果皮膚不慎濺上保存液的話，請用大量清水沖洗。如果液體不慎進入眼睛或嘴里，請立刻用凈水清洗15分鐘以上，然后請醫生進行診斷。另外，操作時請務必戴上橡膠手套，防護眼鏡等保護措施。 NOTICE! Fill in membrane subassembly with NaClO perseveration solution (20mg/L ) to kill bacterium. If the liquid spa

47、tters on skin, please wash in clean water. If the liquid spatters into eyes or mouth, please wash for 15 minutes in clean water immediately, and then go to see the doctor. In addition, make sure wearing rubber gloves, protection glasses and other protection measures when operation.在安裝時，請注意在連接口處不要沾上油

48、分或污垢。HFM -2020的接合部是采用維克托利科型管接頭。在與配管等接續時，請按照配水管連接G型施工要領書正確安裝。HFM 2008, HFM 1010的接合部是由1英寸的金屬箍構成。在與配管接續時,請注意不要箍得太緊。15On the connection, do not wipe up any oil or dirt.The connection of HFM 2020 is Victaulic Joint. When connecting it with tubing, please install correctly according to G type construction

49、 essentials of aseismic joint of distribution water pipe.The joint of HFM 2008、HFM 1010 is made up of Ferrule Gasket of 1 inch length. When connecting it with tubing, be careful not to clamp too tight.C.確認膜組件是否被垂直安裝。C. Make sure that the membrane subassembly is installed vertically.沒有被垂直安裝時，空氣清洗時清洗效

50、果會有所下降，請注意。 If it is not installed vertically, the air scour effect will degrade. Please be careful.POTHOOK掛鉤(2 ) H F M 2 C H M F 1 CTRESTLE SUPPORT OF MEMBRANE SUBASSEMBL YOOKSUPPORT OF MEMBRANE SUBASSEMBLY YOOK16圖1.膜組件的安裝方法Chart 1: Installation Method of Membrane SubassemblyVI .超濾裝置的運行方法VI . Opera

51、tion Methods of Super Filter Device1.過濾1. Filter(1)運行開始前，請仔細確認配管內已經被清洗干凈，膜組件周圍的配管都已經連接好。配管的例子如圖2所示。Before operation, make sure that the tubings have been cleaned and the tubings around membrane subassembly have been connected.The example of tubing refers to chart 2JLIT7V-6如Air ReleaseBack Wash Drain

52、 Water度過淹水Membrane Filter Water鹿供水清洗空氣Air ScourMembrane Supply Water反洗泵反洗水箱NaClO Trough? ? 2Back Wash Pump Back Wash Water TankQ-? ? ?NaClO Dosing Pump17Drain Water圖2.過濾流程一例Chart 2 example of filter process(2)確認供水閥(V 1),排水閥(V3),空氣洗凈閥(V2)處于關的狀態。Make sure that water supply valve (V 1) ,drain valve (V

53、3)and air scour(V 2) are closed. (3)將反洗排水閥(V4)置于開。另外，確認過濾水出口側置于開放狀態。Turn on back wash drainage valve (V 4) . And make sure that filter water outlet is open. (4)緩緩打開供水閥(V-1),使原水通過膜組件內，將內部的空氣排除。Turn on water supply valve ( V 1) slowly so that original water can come into membrane subassembly to releas

54、e inner air away.通水時請注意不要突然打開供水閥( V-1)以免產生水錘，導致膜組件以及中空絲 膜的破損。When filling in water, be careful not to turn on water supply valve (V 1) suddenly in case appearing water hammer which will result in damage on membrane subassembly and hollow silk membrane.(5)確認膜組件內的空氣全部排完后，將反洗排水閥(V 4)置于關。Make sure that

55、air in membrane subassembly is released away. Then turn off back wash drainage valve (V 4).(6)確認過濾水流量。Make sure filter water flow rate is made.請注意不要過度加壓，以免導致膜組件以及中空絲膜的破損。膜組件的最大供水壓2, 力為 300kPa (= 3kgf/cm )。應根據原水性狀設定適當的運行條件。過濾水流量，物理清洗條件等運行條件會對 膜的使用壽命，藥劑的清洗頻率產生影響。根據原水性狀，標準的過濾水流量為： 一支 HFM-2020 膜組件為 5020

56、0L/min (HFM- 2008 為 830L/min , HFM-1010 為 520L/min ),反洗流量是過濾水流量的1.52倍。18Please make sure the pressure is not too high in case resulting in damage on membrane subassembly and hollow silk membrane. The maximum pressure of water supply in 2、 membrane subassembly is 300kPa (= 3kgf/cm )。Suitable operatio

57、n condition should be made according to character of original water.Flow rate of filter water, physics clean condition and other operation conditions will affect the service life of membrane and clean frequence of medicament. According to character of original, the standard flow rate of filter water

58、 is: for a HFM 2020 membrane subassembly, flow rate is50 200L/min ( HFM 2008 : 8 30L/min , HFM 1010:5 20L/min ) . Flow rate of back wash water is 1.5 2 times as flow rate of filter停止時，緩緩將供水閥(V 1)置于關。 When stopping operation, turn off water supply valve (V 1) slowly.2.反洗和空氣清洗Back wash and air scour反洗

59、和空氣清洗，是為了保證膜組件的長期穩定運行所必須進行的定期物理清洗。關于此物理清洗的頻率，會根據原水水質等諸條件的不同有所變化。詳情請與敝公司聯系。反洗和空氣清洗的流程圖如圖 3所示。The object of back wash and air scour is to ensure that membrane subassembly should be physics cleaned regularly to keep its stable operation for a long time. The frequence of physics clean will change accord

60、ing to quality of original water and other conditions. If you want to know more, please contact our company. Flowchart of back wash and air scour refers to chart 3.19V-5柞氣反洗排水Air ReleaseBack Wash Drain Water度供給水Membrane Supply Water清洗空氣_ 53NaClO Dosing PumpAir ScourDrain Water圖3.反洗及空氣清洗的流程Chart 3 ba