PROCESSTABLEA-InjectionMolding制程表A-注射成型,,,,,,,

"Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.

表中給出的所有要求都要服從于顧客特殊要求。

Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifymolderisconformingtocustomerrequirements.

顧客可以增加其它要求，如檢查試驗，增加檢測頻率，評審時審核員應(yīng)確認(rèn)注塑企業(yè)是否滿足了顧客的要求。

Ifminimumrequirementsarenotmet,providesupportingrecordstojustifyactualconditions.

*如果不能滿足最低要求，應(yīng)提供支持記錄以證明實際情況。",,,,,,,

,,,,,,,,

"Item#

序號","Related

MoldingSystemAssessmentQuestion#

相關(guān)的成型系統(tǒng)評估問題序號","Category/ProcessSteps

類別/制程步驟","TypeofControl

控制類型",,"MonitoringFrequency

監(jiān)控頻率",,"Observation/Comments

觀察/評論"

,,,"MinimumRequirement

最低要求","ActualCondition

實際情況",MinimumRequirement最低要求,ActualCondition實際情況,"(Pass/Fail/N/A)

（通過/未通過/不適用）"

1.0,,ReceivingInspection進(jìn)料檢驗,,,,,

A1.1,"1.4

2.1

2.13","Incomingmaterialassessmentprocedure,coveringonsitetestingoracceptanceofsuppliertesting,withcriteria(i.e.,meltflow,specificgravity).

進(jìn)料評審程序，包括現(xiàn)場測試或接受供應(yīng)商的測試，并附帶評估標(biāo)準(zhǔn)（即：熔融指數(shù)，比重）",Manual手動,,"Onceperlot

每批一次",,

A1.2,"1.4

2.1

2.13","Incomingcomponentsassessmentprocedure,coveringonsitetestingoracceptanceofsuppliertesting,withcriteria(ifapplicable).

進(jìn)料組件評估程序，包括現(xiàn)場測試和接受供應(yīng)商測試，并附帶評估標(biāo)準(zhǔn)（如適用）",Manual手動,,"Onceperlot

每批一次",,

2.0,,Storage&Handling(IfApplicable)存儲和處理（如適用）,,,,,

A2.1,"1.4

2.3

2.11

2.12","StockrotationsysteminplaceforFirstin/Firstout(FIFO)andshelf-life

有庫存周轉(zhuǎn)系統(tǒng)以實現(xiàn)先進(jìn)先出（FIFO)和保質(zhì)期控制要求",Automatic/Manual自動/手動,,"FIFO-perLot按批次

Shelflife-pullforuse

貨架使用壽命—拉動使用",,

A2.2,"1.4

2.11

2.12","Environmenttemperaturecontrolled

環(huán)境溫度控制",Automatic自動,,"Continuousmonitoringbycontrollerormanualverificationdaily

每日由控制器持續(xù)監(jiān)控或人工驗證",,

A2.3,"1.4

1.6

2.7

2.11

2.12","Handlingofpartialcontainerstoensurenocontamination(closedcontainer,cleanenvironment)

周轉(zhuǎn)物料容器時確保不受污染(密閉容器，清潔環(huán)境)",Automatic/Manual自動/手動,,"Continuous

持續(xù)",,

A2.4,"1.4

1.6

2.7

2.11

2.12","Partialcontainerquantity

周轉(zhuǎn)物料容器盛裝數(shù)量",Automatic/Manual自動/手動,,"PerContainer

每容器",,

3.0,,MaterialDrying材料干燥,,,,,

A3.1,"1.4

2.11

2.12","Dryertemperatureperresinmanufacturerguidelines(permaterial)

按樹脂制造商的烘干機(jī)溫度指南(每個材料)",Automatic自動,,"Continuousmonitoringbycontroller

控制器連續(xù)監(jiān)控",,

A3.2,"1.4

2.11

2.12","Dryertimeperresinmanufacturerguidelines(permaterial)

按樹脂制造商的烘干機(jī)時間指南(每個材料)",Manual手動,,"PerResinManufacturerGuidelines

按樹脂制造商指南",,

A3.3,"1.4

2.11

2.12","Dryingequipment(dryerdedicatedorcleanprocedureinplace)

干燥設(shè)備(專用烘干機(jī)或清潔程序到位)",Manual手動,,"Materialchange

材料更換",,

A3.4,"1.4

2.11

2.12","Dewpoint

露點",Automatic自動,,"Continuousmonitoringbycontroller

控制器連續(xù)監(jiān)控",,

A3.5,"1.4

2.11

2.12","Moistureanalysis,ifapplicable,perResinManufacturerGuidelines

濕度分析，如果適用，根據(jù)樹脂制造商指南",Manual手動,,Atstart-upandoncepershift*開始時和每班一次*,,

4.0,,Recycle(regrind)Material(IfApplicable)回收(粉碎)原料(如適用),,,,,

A4.1,"1.4

1.11

2.11

2.13","Recycleratio(perprint,inspectionstandardormanufacturerguidelines).Verifiedbyfeedpressure,weightorvolume

回收比率(按圖紙、檢驗標(biāo)準(zhǔn)或制造商指南)。由進(jìn)料壓力、重量或體積驗證",Automatic自動,,"Onceevery8hoursandateverypartchangeover

每8小時一次，換產(chǎn)品生產(chǎn)",,

A4.2,"1.4

1.11

2.11

2.12","Dedicatedregrindequipmentorcleaningprocedureinplace

專用回收料設(shè)備或清潔程序到位",Manual手動,,"Materialchange

原材料改變",,

A4.3,"1.4

1.11

2.11

2.12","Finesmanagement(de-dusting)

料末管理（除塵）",Automatic/Manual自動/手動,,"Materialchange

原材料改變",,

A4.4,"1.4

1.11

2.11

2.12","MoveregrindtoIMM(contamination)

回收料田間至注塑機(jī)（預(yù)防污染）",Automatic/Manual自動/手動,,"Start-upandcontinuous

啟動時和持續(xù)過程中",,

5.0,,ColorManagement顏色管理,,,,,

A5.1,"1.4

2.11

2.12","Pigmentblending-percentloading,ifapplicable

著色劑混合-添加百分比（如適用）",Automatic/Manual自動/手動,,"Start-upandcontinuous

啟動時和持續(xù)過程中",,

A5.2,"1.4

2.11

2.12","Colorchangeprocedure

顏色切換程序",Manual手動,,"Continuous

持續(xù)",,

6.0,,MoldingProcess成型過程,,,,,

A6.1,"1.4

1.15

2.11

2.12","Thereshallbeastandardizedstartupprocedure/checklistthatdefinesthingstodoatstart-up

應(yīng)有一個標(biāo)準(zhǔn)化的開機(jī)程序/查檢表，以明確開機(jī)時要做的工作",Manual手動,,"Start-upandrestartafterlongdowntimeevent

啟動或因故長時間停機(jī)后重啟",,

A6.2,"1.4

1.15

2.11

2.12","Productionplan(machine,mold,materials,partstyle)

生產(chǎn)計劃表（機(jī)臺，模具，材料，零件類型）",Manual手動,,"Start-upandrestartafterlongdowntimeevent

啟動或因故長時間停機(jī)后重啟",,

A6.3,"1.4

1.15

2.11

2.12","Startupcheck(verifyprocesssettingsagainstsetupsheet)

開機(jī)檢查（根據(jù)設(shè)置表驗證制程設(shè)置（如成型參數(shù)表））",Manual手動,,"Atstart-up,andafterlongdowntimeevent

在啟動或因故長時間停機(jī)",,

A6.4,"1.4

1.15

2.11

2.12","Startupcheck-SecondaryEquipment(De-gate,assemblyequipment,welders,etc.)

開機(jī)檢查-輔助設(shè)備（澆口切除設(shè)備，裝配設(shè)備，焊接機(jī)）",Manual手動,,"Atstart-up,andafterlongdowntimeevent

在啟動或因故長時間停機(jī)",,

A6.5,"1.4

1.15

2.11

2.12","Moldsurfacetemperature

模具表面溫度",Automatic/Manual自動/手動,,"Atstart-up,andafterlongdowntimeevent

在啟動或因故長時間停機(jī)",,

A6.6,"1.4

1.15

2.11

2.12","Plastication-Temperature(barrel,nozzle,hotmanifoldifapplicable),screwRPM,andbackpressure

塑化—溫度（如適用例如：料筒，噴嘴，熱流道（如果適用），螺桿轉(zhuǎn)速，背壓",Automatic自動,,"Continuous

持續(xù)",,

A6.7,"1.4

1.15

2.11

2.12","Plastication-Melttemperature

塑化-熔化溫度",N/A不適用,,"Start-up

啟動時",,

A6.8,"1.4

1.15

2.11

2.12","Plastication-Screwrecoverytime

塑化-螺桿恢復(fù)時間",N/A不適用,,"Continuous

持續(xù)",,

A6.9,"1.4

1.15

2.11

2.12","Fill-Screwvelocityorvelocityprofile

填充-螺桿速度或速度曲線",Automatic自動,,"Continuous

持續(xù)",,

A6.10,"1.4

1.15

2.11

2.12","Fill-Filltimeandpeakpressure

填充-充填時間和峰值壓力",N/A不適用,,"Continuous

持續(xù)",,

A6.11,"1.4

1.15

2.11

2.12","Hold-Holdpressureandholdtime

保壓-保壓壓力和保壓時間",Automatic自動,,"Continuous

持續(xù)",,

A6.12,"1.4

1.15

2.11

2.12","Hold-Cushion

保壓-緩沖",N/A不適用,,"Continuous

持續(xù)",,

A6.13,"1.4

1.15

2.11

2.12","Hold-Cavitypressure(ifapplicable)

保壓-型腔壓力（如適用）",N/A不適用,,"Continuous

持續(xù)",,

A6.14,"1.4

1.15

2.11

2.12","TemperatureControlCooling-Coolantinlettemperatureandcoolingtime

溫度控制冷卻-冷卻劑入口溫度和冷卻時間",Automatic自動,,"Continuous

持續(xù)",,

A6.15,"1.4

1.15

2.11

2.12","Partweight(ifapplicable)

零件重量（如適用）",Manual手動,,"Onceevery8hours

每8小時一次",,

A6.16,"1.4

1.15

2.11

2.12","Firstpieceapproval

首件批準(zhǔn)",Manual手動,,"Start-up,andrestartafterdowntimeevent

啟動或因故長時間停機(jī)后重啟",,

A6.17,"1.4

1.15

2.11

2.12","Materialpurge/evacuationofbarrel-includedinunplannedanddowntimeprocedures

清膠/排出料桶-包括計劃外和停機(jī)程序",Manual手動,,"Endofrunorlongdowntime

運行結(jié)束或長時間停機(jī)",,

A6.18,"1.4

1.15

2.11