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TheContentandClassArrangementofVocationalskillstraining
FortheMediumSkilledofMachiningCenter
Vocationalfunction
Jobcontent
Skillrequirements
Relatedknowledge
Classperiod
I.Processingpreparation
I.Interprettheimagesandgraphics
Canreadmedium-complexitypartschart.(e.g.cam,box,polyhedron)
candrawagroove,step,inclinedplanesimplepartschart
canreadsimpleassemblydrawing,suchasdividingheadtailstock,colletsleeve,indexablemillingcutterstructure,
Expressionofcomplexparts
DrawingofSimplepartschart
ThedrawingofThree-viewdrawingofparts\partialview\pro
5
II.
Formulationofprocessingtechnology
canreadthefilesofcomplexpartsofNumericalControl(NC)machiningtechnology
cancompilethefilesof
NCmachiningtechnologysuchasliner\arcsurface\holeseries
formulationmethodofthefilesofNumericalControl(NC)machiningtechnology
theknowledgeofNumericalControl (NC) machining
technology
20
III.Partspositioningandclamping
canusethecommonfixturessuchasplaten\jawvice\plainviceinthemachiningcenter
canselectthepositioningreferenceandfindthepositiveparts
theuseofcommonfixtureinmachiningcenter
theprinciplesandmethodsofpositioningandclamping
methodsofpartsalignment
5
V.Cuttingtoolpreparation
Canchoose,install,andadjustthecommonfixturesofmachiningcenteraccordingtoNCprocessingcraft.
Canchoosethegeometryparametersofcuttingtoolsandcuttingtools,anddeterminethecuttingparametersandcuttingparametersneededforNCmachiningaccordingtothemachiningcenterfeature,partsmaterial,machiningaccuracyandworkingefficiency
CanUsethetoolpresetterandmeasuretheradiusandlengthofmeasuringtoolsinmachine
Canchoose\install\usethehandle
Cangrindthecommonfixtures
metalcuttingandtoolwear
theknowledgethetype,structureandfeatureofthecommonfixturesofmachiningcenter
therequirementsoftoolsonmachiningcenter,partsmaterial,machiningaccuracyandworkingefficiency
theuseoftoolpresetter
oflengthcompensation,radiuscompensationandcuttingtoolparameters
theclassificationanduseofhandles
methodsofcuttingtoolgrinding
10
II.Numericalcontrolprogramming
I.Manualprogramming
.CanprogramtheprocessingprogramsuchasDrilling,expansion,hinge,boring,etc.
Programmingplanemillingprogram
.Canprogramtheprocessingprogram Including linear
interpolation,circularinterpolationandtwo-dimensionalcontour
knowledgeofnumericalcontrolprogramming
theprincipleoflinearinterpolation and circular
interpolation
calculationmethodofcoordinatepoints
thefunctionandcalculationmethodofcuttercompensation
30
II.
Computeraidedprogramming(CAP)
CanuseCAD/CAMsoftwaretocompletethesimpleplaneoutlineofthemillingprogram
themethodofCAD/CAMsoftware
thedrawingofplanarcontourandgeneratingmethodofprocesscode
20
III.
MachiningCentreoperation
I.operationpanel
.canstartandstopthemachinetoolsaccordingtotheoperationprocedure
.Canusethecommonfunctions(suchasreturntozero,manual,MDI,andsoon)canbeusedbytheoperationpanel.)
operationmanualofmachiningcenter
theuseofoperationpanelofmachiningcenter
20
II.Programinputandedit
.Caninputprocessingprogramthroughvariousmeans(suchasDNC,network).
.caninputandeditthemachiningprogramthroughoperationpanel
theinputmethodofNCmachiningprogram
theeditmethodofNCmachiningprogram
5
III.toolsetting
1.canusetoolsettinganddeterminetherelativecoordinates2.cansettoolparameters
themethodoftoolsetting
theknowledgeofcoordinatesystem
theinputmethodoftoolbiascompensation,radiuscompensationandtoolparameters
15
V.programdebuggingandoperation
Canverifytheprogram,singlestep,runningandcompletetheparttest
Canuseexchangedesk
themethodofprogramdebug
theexchangemethodofdesk
10
IV.
managementofcuttingtools
canusetheautomatictoolchanger
cansetupandselecttoolsinthetoolpool
caninputparametersthroughtheoperationpanel
theknowledgeofthetoolpool
theuseofthetoolpool
thesettingoftoolinformationandtheselectionoftools
5
V. Parts
processing
I. plane
processing
canusetheNCmachiningprogramtocarryoutthemillingprocesssuchasplane,verticalplane,inclinedplane,stairface,etc.andmeetthefollowingrequirements:
.DimensionstolerancelevelsofIT7grade
.ThetolerancelevelofformisIT8grade
.ThesurfaceroughnessreachesRa3.2M
Basicknowledgeofplanarmilling
Cuttingfeaturesofcuttingtools
50
II.Cavityprocessing
canusetheNCmachiningprogrtocarryoutthemillingprocesssuchasplanarcontourcomposestraightineandarcandmeetthefollowingrequirements:
.DimensionstoleranclevelsfIT8grade
.ThetoleranclevelofformisIT8grade
.ThesurfaceroughnessreachesRa3.2M
amiBasicknowledgeofplanarmilling
d2.ofCuttingfeaturesofcutting
:tools
50
III.Curvedsurfacemachining
CanusetheNCmachiningprogrammillingconicalsurface.cylindricalsurfaceandothersurface,andmeettherequiren1).DimensionstoleranclevelsfIT8grade
.ThetoleranclevelofformisIT8grade
.ThesurfaceroughnessreachesRa3.2M
l.thebasicknowledgeofsurfacemilling
si.mplEttingfeaturesofballheadecnttstingtools
30
V.
Machiningofhole
canuseNCmachiningprogramfmachiningofholeandmeetthefollowingrequirements:
.Dimensionstoleranclevels)fIT7grade
.ThetoleranclevelofformisIT8grade
.ThesurfaceroughnessreachesRa3.2M
0TheprocessingiethodofdrillinreamingdrilltapHempflowers,boringcutterandreamer
50
IV. slot
processing
canuseNCmachiningprogramformachiningofgrooveandkeywayandmeetthefollowingrequirements:
.DimensionstolerancelevelsofIT8grade
.ThetolerancelevelofformisIT8grade
.ThesurfaceroughnessreachesRa3.2M
Theprocessingmethodofgrooveandkeyway
20
VI.
accuracytest
Canusecommonmeasuringtoolsforaccuracytestofparts
Commonuseofmeasuringtools
accuracytestandmeasuringmethodofparts
5
IV.maintenanceandaccuracyinspectionofmachiningcenter
I. Daily
maintenance of
machiningcenter
C
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