BusinessntemUpdatedforConnectPhilippines30AprilSignedJAMESY.DESCALLAR EDNEL BOBBYF. JULIUSY. ALEXB. TableofTableof ntMaintenance ntMaintenanceMasterDataPM主數 TechnicalObject(FunctionalLocation,Equipment,andBOMs)技術對象（功能位置、設備、物料 Classificationsystem分類系 Workscheduling(TaskList)工作程序 PM02IntegratedProcessflow完整的工作流 PM03MaintenanceRequestandCorrectiveMaintenanceOrder維修請求和維修訂 Catalog 的PM04Maintenance Permits PM06OrderSettlementandBusinessCompletion定單結算和業務完 PM07-PM09PreventiveMaintenanceProcessing預防性過 PM10RefurbishmentOrder定 PM11EmergencyOrder緊急定 PM12MaintenanceOrderforProduction生產定 PM13InvestmentOrder投資訂 PM14 Capacitynning工時(WorkLoadMonitoring)工作量監 PM15Z1NotificationZ1通知 PM16FabricationOrder制作定 nt 工廠 ntMaintenanceMaster工廠主數TechnicalObject(FunctionalLocation,Equipment,andHAC(HolcimAssetCoding)willbeusedtoidentifyntsfunctionallocationssuchasRawmaterialExtraction,RawMaterialPreparation,RawMealsPreparation,ClinkerProduction,CementGrinding,Packing&Ship,Auxiliaryequipment,Pre-process.StandardFunctionalLocationstructureprovidedbyHolcimSupportGroupwillbeused.SeedetailsdefinitioninHolcimMAC-SAPStandardandMAC-SAPstandardconfiguration-PM0070EN.HAC（Holcim資產編碼規則）將被用于標識工廠功能位置，如，原料開采，在SAP系統中將使用由Holcim支持小組所提供的標準的功能位置組織結構。在PM0070EN中可查看HolcimMAC-SAP的標準及標準的組織結構。The2-digitntcodehavebeendefinedandgivenbyHolcimSupportGroup。Holcim支持小組確定了用兩位數字來定義工廠代碼FunctionalLocationswillbedividedinto6Level ntForexampleNR=RepresentinFunctionallocation:NR.XXX-例如：NRLevel2CostCenterForexampleNR.2=RawmaterialpreparationRepresentinFunctionallocation:NR.2XX-XXX.xxx例如：NR.2生料Level3TechnicalgroupsForexampleNR.21=RepresentinFunctionallocation:NR.21X-Level4ParallelproductioninstallationsForexampleNR.211=Crushingproductionline1RepresentinFunctionallocation:NR.211-XXX.xxx在功能位置中表現為述:NR.211-XXX.xxxLevel5Assetunits設備資產ForexampleNR.211.CR1=RepresentinFunctionallocation:NR.211-Level6ComponentsForexampleNR.211.CR1.RT1=RotorofcrusherRepresentinFunctionallocation:NR.211-CR1.RT1VarioustechnicalinformationabouttheFunctionalLocationincludinglocation,criticalityratinggeneralandmanufacturerdatacanbeenteredandretrievedfromthesystem需要做一個表，???關于功能位置各種技術信息,包括位置、程度、常規的及廠商的數據能夠Breakdown,recementandmaintenancehistoryareviewableatfunctionallocation/equipmentlevel.FunctionalLocations/equipmentmasterrecordsarelinkedtocostAssociatedmaintenancecostsshouldbeavailableperfunctionallocation/TheinternalsequentialnumberofSAPwillbeusedtoidentifytheequipment.It mendedbyMAC-SAPstandardthattheTechnicalIdentificationfieldbeusedtokeeptheexistingequipmentnumber(theoldequipmentnumber)thatthe alare.ThisisusefulforntsthathavenoHACincelongenoughandwhere ntnelarethusstillnotcomple yfamiliarwiththeHAC.TheTechnicalIDfieldcanthenbeusedasasortfield,filter,orasasearchcriteriawhentryingtofindaparticularequipmentand/orfunctionallocation.--P（）MA-術識別標識用于保持工廠特有的現有設備的號碼（舊設備號碼）。這對還沒有cm資產編碼規則的工廠及工廠人員對cm資產編碼規則不熟悉的情況非常有用。技術ID字段能夠被用于排序字段，篩選或者作為一個搜索條件去尋找一個特Allmaintainedmachines(equipment)wouldbeclassifiedintotheirownfunctionallocations.However,therewillbesomesmallequipmentisnotnecessaryidentifiedasequipmentbutamaintenancejobcanrefertothefunctionallocationdirectly.所有的機器設備都應根據其功能位置進行分類。然而，有一些小設備沒有必要在P系統中作為一臺設備進行標識，此時維修工作時可以直接對該設備所屬的TheEquipmentType(Technicalobjecttype)willbeidentifiedbyan8-charactercodeAnidenticalcodewillbeusedtoidentifytheObjectPartCatalogMAC/SAPStandardsforNotification.IntheSAPsystemstheequipmenttypecodewillbeenteredintheEquipmentmasterastheMAC/SAPStandardrequirement.SeedetailsdefinitioninHolcimMAC-SAPStandardandMAC-SAPstandardconfiguration–PM0061EN.設備的類型（技術對象類型）將會用8位數字代碼來識別。MAC/SAP標準單也會用一致的代碼來識標識對象部件的。在SAP系統中，設備查看HolcimMAC-SAP的標準及其標準配置。ABCCriticalIndicatorismandatoryfieldtobemaintainedforFunctionalLocationandEquipmentmasterasrequiredbyMAC-SAPstandard.SeedetailsdefinitioninHolcimMAC-SAPStandardandMAC-SAPstandardconfigurationPM0064EN.MAC-SAP標準要求必須在功能位置或設備主數據中ABC重要等級，來對功能位置及設備進行分類。在PM0064EN中察看詳細的HolcimMAC-SAP標準及標準 ntSectionismandatoryfieldtobemaintainedforFunctionalLocationandEquipmentmasterasrequiredbyMAC-SAPstandard.SeedetailsdefinitioninHolcimMAC-SAPStandardandMAC-SAPstandardconfiguration–PM0062EN.MAC-SAP標準要求必須在功能位置或設備主數據中工廠部分。在LocationismandatoryfieldtobemaintainedforFunctionalLocationandEquipmentmasterasrequiredbyMAC-SAPstandard.SeedetailsdefinitioninHolcimMAC-SAPStandardandMAC-SAPstandardconfiguration–PM0001EN.MAC-SAP標準要求必須在功能位置或設備主數據中置。在PM0001EN中察看詳細的HolcimMAC-SAP標準及標準的配置。Relationshipamongfunctionallocationsandequipmentisahierarchywherethereisintegrityamonglevels.FunctionalLocationdatasettingscanbecopiedtolowerlevelfunctionallocationsandequipment.上層的功能位置的數據設置能夠被到底層的功能位置及設備上。EasilysearchandcategorizethefunctionallocationandTomakethesystemeasy,allpartstobeusedformaintenance(inEquipmentBOM)willbelistedwhenanequipmentisreferred相同的設備可以共用同一BOMOperatinghoursofselectedequipment,e.g. heavyequipmentwillberecordeddailyorweeklyasmeasuring thatrefertomeasuringpointandpreventivemaintenancenintheSAPsystem.預防性的有三種—時間的、Therearethree mendationsforstructuringtheEquipmentBillofMaterialfromMAC-SAPStandardtobefollowed.SeedetailsdefinitionofBOMinHolcimMAC-SAPStandard.在MAC-SAP中有三種建議用于組織設備的BOM，如下。（在HolcimMAC-OnlyEquipmentBOMsshouldbeused.DonotuseFunctionalLocationUseAssembliesonlyforfilteringlargelistofDonotwritemaintenanceorderattheassemblyFollowingBOMmustbeeasilyreferredwhilemaintenanceorderisinEquipmentBOM(sparepartstobeusedforAssemblyBOM(sparepartstobeusedforanassemblyWhenequipmentisreferred,aBOMstructurecanbeshowninto3EquipmentAssemblyMaterial(eitherstockornonstock(nomaterialBOMaremaintained ywithindifferentareasin HPHI–Specific entofreferencedrawingstoequipment/BOMcomponentsshouldbe Thenewsystemshouldprovideformultiplelevelsofequipmenthierarchy(sub-equipmentlevels).GeneralExnations概Thenumbersforfunctionallocationsarestructuredhierarchically.Therefore,thestructurecanbespecifiedusingMAC-SAP,HACandcriteria.Usinghierarchicalnumbers, caneasilyrepresentsystemsoroperationalstructuresfromafunctional .Thehierarchicalstructureoffunctionallocationscanthereforerepresenttheinterrelationsoftheoperationalfunctionswithinasystem.利用等級代碼公司能夠很容易從功能方面描述系統及運作的組織結構。功能Likefunctionallocations,equipmentmasterrecordscanalsobearrangedhierarchicallyusingsub-equipments.大設備下面可以掛小設備。保留問題Certainfunctionallocationinformationsuchasmaintenancent,ABCindicator,andcostcenterareautomaticallycopieddownintothefunctionallocation/equipmenthierarchy.某能位置的信息，比如維修車間、ABC重要等級、成本中心會自動Piecesofequipmentcanbeinstalledanddismantledatfunctionallocations.。Theusagetimesforapieceofequipmentatafunctionallocationare edoverthecourseoftime.SAPEquipmentwillallowuserstogroupclassofequipment,defineequipmenttypeandidentifysparepartnumbers.SAPallowsuserstoinputphysicalinformationofequipmentsuchasgrossweight,size,anddimension.SAPallowsuserstokeepacquisitiondata,andmanufacturerdata.Thiswillidentifyinformationonacquisitiondate,vendor,manufacturer,modelnumber,etc.SAPallowsuserstorecordcounterreadingsormeasurementreadingsforequipmentusageviameasuring (refertoFlowPM09). SAPalsoallowsuserstorecordmaintenancehistoryandcostsforeachfunctionalBillsofmaterial(BOM)fortechnicalobjectsareusedtodescribethestructureofapieceofequipmentandtoallocatethesparesformaintenancepurposes.BOMfortechnicalobjectcanbecreatedindividuallyforaspecifictechnicalobjectorforagroupoftechnicalobject(viaconstructiontype).物料用于描述一臺設備的組織結構，為維修分配備件。技術對象的BOMEquipmentBOMmightbeincludedwithassemblyparts(superiorofspareparts)asoftechnicalstructuredefinedbyPMdepartmentand,ontheotherhand,sparepartsdefinedbyMaterialmanagementteam.設備的BOM可以包含設備部門所定義的技術結構－即裝配件（備件的上一2.4Business Pleaserefertothefollowingbusinessprocessflows:請參考如下業務流程PM01:MaintainMasterData ChangestoExisting ThehierarchysystemisusedfortechnicalNewconceptaboutfunctionallocationandequipmentTherewillbeanewprocessfornnertocreateandmaintainntmaintenancemasterdatainSAPsystem.4.1DescriptionofImprovementsEasytoidentifytechnicalStandardizethefunctionallocationandequipmentcodeaccordingtoMAC-SAPFunctionalLocationStructureIndicatorwillbedefinedas6XX.XXX–1stLevelmeans 2ndLevelmeansasMaincostcenter第二層代表主成本中心3rdLevelmeansasTechnicalgroup第三層代表技術組4thLevelmeansasParallelProductionInstallation第四層代表并聯的生產裝置5thLevelmeansasAssetUnits第五層代表資產單位6thLevelmeansasComponents.EquipmentnumberwillbeassignedasinternalABCindicators, ntSections,andLocationsfollowMAC-SAPstandard.BOMwillbedefinedwithusage ntEquipmentBOMandassembly(material)BOMwillbeFileConversionConsiderationsAutomaticallyconvertdatafromExcelfileusingthefollowingABAPuploadFunctionallocation EquipmentBOM設備TaskListMinimummasterdataof100recordsisrequiredinordertoconsidertodevelopormodifyprogramsforuploadingthemasterdata,--超過100的需要開發程序當數據記錄超過100個時，需要考慮為上載主數據進行開發或修改ABAPReportingConsiderations2SAPstandardreportsapplied.ThestandardSAPreportsshouldservetheMAC-SAPConsiderationsAllusersinntcandisybutonlymaintenancennerscanmaintainthedataoftheirowndepartment.工廠所有的用戶能展示數據，但是只有維修計劃員才能夠在他們的部門數據。HPHI-Onlyone(1)MasterdataMaintaining nnerperntisauthorizedtomaintaintheFunctionalLocationmasterdata.TheMasterdataMaintaining nnerwillalsobeauthorizedtomaintaintheEquipmentMasterdata.每個工廠只有一個主數據者被功能位置的主數據。同時，他也 nnerswillbeauthorizedtoeditEquipmentmasterdataandmaintainBOM’s.AllotherusersinthentwillonlybeabletodisyFunctionalLocations,EquipmentandBOM’s.ModifyingtechnicalsystemsDataofalltechnicalobjects(functionallocationandequipment)mustbeeasilyupdated.所有技術對象的數據（功能位置、設備）必須能夠易于更新。Newinstalledequipmentanddismantledequipmentcanbeupdated.新安裝的設備Physicallocationscanbemappedwithfunctionallocations.物理位置將會用映射到Changestoequipmentlocationmustbereported.1GeneralExnations概Thefunctionallocationandequipmenthierarchyarecorrectlyupdatedwhenequipmentareinstalledordismantled.InstallationofafunctionallocationorapieceofequipmentisdoneinfunctionallocationorequipmentmasterattheStructureview.。Thiswillbeusefulduringthentmaintenanceinformationsystem ysisTheinstallationofapieceofastructurehierarchyforthoserelated當功能位置及設備設施安裝完成時，設備主管可以看到其組織結構。這在“工廠”信息系統的分析時非常有用。一個設備設施被安裝到另一個設備設施或者功能位置時，將會自動為這些相關聯的對象形成層次。2.4BusinessModelPleaserefertothefollowingbusinessprocessflows:請參考如下業務流程PM01:MaintainMasterdata維修主數據Descriptionof Machinesaregroupedandeasiertolocate.機械設備是進行了分組的，并容易查Morecontrolineachrespective SystemConfigurationConsiderationsFunctionalLocationStructureIndicatorwillbedefinedfollowMAC-SAPFunctionalLocationcategoryMwillbeused.功能位置種類MEquipmentcategoryMMachineswillbedefinedasstandardcategoryfor6.4ReportingConsiderationsSAPStandardreports.SAP6.5AuthorizationConsiderationsAllusersinntcandisybutonlymaintenancennerscanmaintainthedataoftheirowndepartment.工廠所有的用戶都能夠展示數據，但只有維修計劃員（工程HPHI-Onlyone(1)MasterdataMaintaining nnerperntisauthorizedtomaintaintheFunctionalLocationmasterdata.TheMasterdataMaintaining nnerwillalsobeauthorizedtomaintaintheEquipmentMasterdata. nnerswillbeauthorizedtoeditEquipmentmasterdataandmaintainBOM’s..AllotherusersinthentwillonlybeabletodisyFunctionalLocations,EquipmentandBOM’s.ClassificationsystemEquipmentcanbegroupedintoclassandattributes(characteristics)ofNoneedtomaintainchangenumbersinValidityandstatusofclassarerecordedintheclassification.在分類時，類別的有eralExnations概 Classificationisusedtodescribeobjectsonthebasisofcharacteristics(lydefinablecriteria)bygroutogetherintoclass.2.Objectscanberetrievedwiththeaidofclassandthecharacteristicsassignedintheclass,enablingobjectsthatareidenticalorsimilarfromacharacteristics’pointofviewtoberetrievedasquicklyaspossible.ationsofFunctionsandEventsClassanditscharacteristicsareassignedtoequipmentinequipmentmasterwithingeneralview.在設備的通用視圖中，對設備分配分類及特征SystemConfigurationConsiderationsTouseclassgroup,configurationisrequiredtodefineclassgroupinClassesandCharacteristicsMasterDatawillbeconvertedmanually.Objectassignmenttoclasswillbedonebyprogram.分類及特征主數據需要用手工進行修改。SAPStandardreportsapplied.應用SAPConsiderationsAllusersinntcandisybutonlymaintenancennerscanmaintainclassesandcharacteristics.所有的用戶都可以展示設備的分類，但是只有維修計劃者能夠設備Materialmasterprocessingfor物料中的主數FollowingBOMincludingmaterialBOMmustbeeasilyreferredtowhilemaintenanceorderisinprocess:EquipmentBOM(sparepartstobeusedforAssemblyBOM(sparepartstobeusedforassemblyAssemblyBOMcanbepartofEquipmentWhenEquipmentisreferredtoinmaintenanceorder.EquipmentBOMcanbedisyedin3levels:EquipmentAssemblyMaterial(eitherstockornonstock(nomaterial不Inamaintenanceorder,materialcanbeclassifiedaseitherstockornon-stockBOMstructurehastobeeasytodisyfromtheSAPInformationofeachmateriallike:PCScode,stockty,description,costscanbeeasilyaccessed.1GeneralExnations說EquipmentBOMcanbecomposedofassemblypartsandmaterial(spareparts).Maintenancennersdefineassemblyparts.Warehousepeopledefinethesparepartnumbers.設備的OM由裝配件及零部件所組成。維修計劃員定義裝配件結構。庫房人員TherearetwowaysofcreatingEquipmentBOM創建設備BOMCreateMaterialBOMorAssemblyBOMthenassignsittoEquipmentmasterattheConstructiontypefieldintheStructureview.創建物料OM或者裝配件的BM，然后在設備組織結構視圖將物料分配給設--BOCreateBOMforequipmentdirectly.TheBOMthatcreateforEquipmentdirectlyhashigherprioritythantheBOMthatassignedtotheequipmentmasterin.WhenequipmentwiththeBOMisassignedinmaintenanceorder,thesystemallowsuserstolistoutandselectcomponent(spareparts)fromtheequipment當維修訂單產生設備BOM時，系統允許用戶從設備BOMBOMcanbeupdatedorchangedwhenevertherearenewsparepartsorassembly,whichcanbeanewcomponentoftheBOM.2.4BusinessModelPleaserefertothefollowingbusinessprocessflows:請參考如下業務流程：PM01:MaintainMasterData維修主數據ChangestoExistingOrganizationTherewillbeanewprocessfornnertocreateequipmentBOMandassemblyDescriptionofImprovementsEasytospecifyandsearchforthesparepartsusingBOMstructure.用BOM組織Easytomaintainbillsofmaterialfortheequipment.更容易修改設備的物料Canchecksparepartavailabilitypriortoactualwork.在實際工作中能夠檢查備件Cancheckcostspriortoactualwork.Easytocalculatesparepartusage.DescriptionofFunctionalDeficitsMaterialBOM,AssemblyBOMandEquipmentBOMcanbecreatedusingmaterialinthesament.在同一工廠中，物料，裝配件的及設備BOM都能被創建。SystemConfigurationConsiderationsBOMwillbedefinedwithusage“4( ntMaintenance)”.（工廠）用法4將會用來FileConversionConsiderationsBOMmasterdatawillbeuploadedbyconversionprogram.通過轉換程序，BOM主數ReportingConsiderationsSAPstandardreportapplied.應用SAPConsiderationsAllusersinntcandisybutonlymaintenancennerscanmaintainthedataoftheirownnt.工廠所有的用戶都能夠展示其工廠的主數據，但是只有維修計劃者才HPHI-OnlymaintenancennersandmaintenancesuperintendentsshouldbeabletomaintainBOM’s.只有維修計劃者及維修主管有權利修改BOM。Workcentermaintenance工作中Capacityofeachworkcenterwillbecalculatedbaseonnormalworkingtime(oftheworkcenter)and 'scalendar.每個工作中心的工作能力將會基于每個 willbeassignedforeachworkcenter.將會被安排到每LaborcostwillbedeterminedwithcooperationwithCOteam.每個勞動力的成本AreportforworkloadofeachworkcentercanbedisHPHISpecific細Workcenterscanbecreatedbothformaintenanceworkteams(mechanics,machinists,welders)andformaintenancesupervisors/superintendents.Maintenancesupervisors/superintendents,sincetheyareconsideredresponsiblefortheoverallcompletionofworkorders,willbetreatedas“mainworkcenters.”工作中心將可以是維修工作組（鉗工、、焊工）和維修主管。維修主管AlistofMaintenancetechnicianswhobelongundereachworkcentermustbeSeparateMaintenanceWorkCenterscanbecreatedfor2.1GeneralExnations概1.WorkcentercategoryforntMaintenance0005willbeconfiguredfollowingtheMAC-SAPconfigurationguide.工廠的工作中心的種類將按照MAC-SAP標準2.Aworkcenterisanorganizationalunitwhereworkstepsarecarriedout,producinganoutput.Theworkcenterdefineswhereandbywhomanoperationistocarriedout.Acostcenterisassignedtoeachworkcenterintheworkcentermasterrecord.Theworkcenterhasaparticularavailablecapacity.Theactivitiesperformedbyworkcenterarevaluatedbychargerates,whicharedeterminedbycostcentersandactivitytypes.Workcenterscanbe:心有特定的可用工作能力。在工作中心執行的得活動將按照相應的費率進行計 MachinesPe(InPM,rkctrlrrstmtce)人員（在M模塊中，工作中心只是維修人員）（在M模塊中，工作）ProductionlinesGroupsofcraftsmenHPHISpecific細1.PMnelcomingfromtheSAPemployeemasterfilecanbelinkedtoeachwork2.2ExnationsofFunctionsandEvents說1.Laborcostwillbecalculatedbasedonactivitytype(priceperhour)thatlinktoacostcenterandassignedintheworkcenter.人力成本將基于活動類型（每個小時的價格）計算，該活動類型為到工作2.Workcentercanrepresentgroupoforonetorecordnelworkhoursandrate.2.4BusinessModelPleaserefertothefollowingbusinessprocessflows:請參考如下業務流程PM01:MaintainMasterDataSystemConfigurationConsiderationsNamingconventiontobeconfiguredfor responsibleforworkcenterisbynner.工作中心的對應計劃員，并在系統中進行相應的配置。 ntmaintenanceworkcenterwillbecreatedusingonlyworkcentercategoryFileConversionConsiderationsWorkcentersmasterdatawillbecreatedApplystandardSAPreportsincludingworkloadofeachworkConsiderationsAllusersin ntcandisybutonlymaintenancennerscanmaintainthedataoftheirownnt.工廠所有的用戶都能夠展示數據，但是只有維修計劃者才有權修改他們工廠的數據。HPHI-Onlymaintenancennersandmaintenancesuperintendentsshouldbeabletomaintainworkcenters.Workscheduling(TaskList)工作程序表（任務Requirements/Expectations需求/ThreetypesofmaintenancetasklistscanbeTasklistforfunctionallocationTasklistforequipmentGeneraltasklist一般的任務FunctionalLocationTaskListshouldbeusedforgeneraldailyandweeklyPMRs(PreventiveMaintenanceRoutines)foreacharea.EquipmentTaskListshouldbeusedforothermonth(4weeks),3month(12weeks),6month(24weeks)and12month(48weeks).GeneralTaskListwillbeusedasdefaultfortheequipmentthatrequiredthesamemaintenanceworks.DailyandWeeklyPMRsshouldbecreatedatthehigher-levelfunctionallocation.The4-week,12-week,24-weekand48-weekroutinescanbecreatedatthelowerfunctionallocationlevelortheequipmentlevel. Createatthislevelthedailyandweeklyroutines Createatthislevelthedailyandweeklyroutines Createatthislevelthedailyandweeklyroutines Createatthislevelthe4-week,12-week,etc.routinesTasklistcanbegroupedbyequipment(i.e.tasksforaspecificequipmentcanbegroupedinonegroup).任務可以按設備而分組。（同一特定設備的一些任務清Tasklistsshouldcontainthefollowinginformation:任務應包含如下信息Estimatedman-hourNumber WorkdurationEquipmentconditionneededforexecutionthistaskMaterialifnecessary)物料（如果有必要Whenassignedataskforamaintenanceordertofixequipment,ifthetaskneedsspareparts,theprocessoflookingforsparepartscanbedonebylookingthroughtheBOMoftheequipment(BOMstructurelist).當對一個維修訂單下達任務去維修設備時，如果需要備件，能夠通過查看設備的BM來看所備。（OM結果）TaskListsshouldbeableto modatebothinternalworksandexternal1GeneralExnations概Maintenancetasklistsdescribeasequenceofindividualmaintenanceactivities,whichmustbeperformedrepeatedlywithina TherearethreetypesofmaintenancetasklistsprovidedbySAP-PM.SAP-PM提供三種類型的維修任務單：FunctionalLocationTaskListEquipmentTaskListGeneralTaskListAlltypeoftasklistscanbeusedinmaintenancenandmaintenanceBothinternalandexternalserviceoperationscanbeenteredintoTask2.2ExnationsofFunctionsandEvents說FunctionalLocationtasklistisassignedtoaspecificfunctionalEquipmenttasklisthasaspecificlinktoapieceofTasklistusage ntmaintenance”willbeusedforallmaintenancetask Generaltasklististhetasklistthatnotreferstospecifictechnicalobject.Thistypeoftasklistcanbeassignedtomanytechnicalobjects;soitwillbequickerthancreatingfunctionallocation/equipmenttasklistsforalltechnicalobjects.一般任務單是不參照具體技術對象類型。這類任務能夠應用到許多技術對象，所以能夠比創建功能位置任務和設備任務更快的為所有的技術對象創建任Anoperationofeachtasklistspecifiesthetime,workcenterandothercontrolinformationrequiredforthemaintenancetask.Materialcomponents(spareparts)canbeselectedfromtheBOMofassemblythatassignedinthetasklistheader.Beabletoassignseveralmaterialstooneoperationandonematerialtoseveraloperations.能夠將幾個物料分配到一個維修操作，及能夠將一個物料分配到幾個ChangestoExistingnnerhastomanageandmaintainmaintenancetask4.1DescriptionofImprovementsGeneraltasklistscanbeassigneddirectlytomaintenanceorderduringthenningprocess.當計劃處理的過程中，一般的工作任務能夠直接被分配到維修訂單。FileConversionConsiderationsTasklistswillbeuploadedtoSAPbyABAPSAPstandardreportapplied.應用SAPConsiderationsAllusersin ntcandisybutonlymaintenancennercanmaintainthedataoftheirown 工廠所有的用戶能夠看到任務數據，但只有維修計劃者能夠修改他們工廠的數據。HPHI-Onlymaintenancennersandmaintenancesuperintendentsshouldbeabletomaintaintasklists.PM02IntegratedProcessAllmaintenanceactivitieshavetobennedbeforeexecutionexceptinemergencybreakdowncaseAllmaintenanceordertypeshavetogothroughconfirmationprocessbeforebeingclosedThepurposeofthisstepistosupplysufficientinformation/dataforreporting所有維修定單在被關閉之前必須經過確認的過程.這一步能夠為報表系統提供足Maintenanceordersperformedbyproductionpeoplecanbecreatedbutdonotrequireconfirmationoflaborhours.生產部門人員創建的維修訂單不需要確認勞動RefurbishmentorderswillnotberequiredtohavemaintenanceMACstandardreportswillbecreatedbasedondataofnningandconfirmation ysismadefromreportsisusedtoimprovemaintenancenningandmaintenanceprocessing.4BusinessModelPleaserefertothefollowingbusinessprocessflows:請參考如下業務流程PM02:IntegratedMaintenance.集成的維修管理業務ChangestoExistingnnersshouldbeabletogeneratereportsthatarerequiredbyMAC.計劃者應能夠按4.1DescriptionofImprovementsnning,scheduling,andreportingwillbedoneinSAPsystem.計劃、時序安排以及6.4ReportingConsiderationsSAPstandardreportsapplied.應用SAPPM03MaintenanceRequestandCorrectiveMaintenanceOrder維修請求與設備保養單TheSAPstandardnotificationtypesM1,M2,M3willbeused.AnadditionalnotificationtypeZ1willbecreatedforproductionlinedowntime.Z1willbeforproductionlinestopsbyinternalorexternalcauses.TheNotificationswillbedefinedinSAPPMwiththefollowingcodesanddescriptions將會應用SAP標準的M1,M2,M3通知單。為了記錄生產線停工，將會創建一種新增加類型Z1。Z1用于生產線由于內因或外因引起的停工。SAPPM模塊 Description代碼描述 MaintenanceRequest維修請求— MalfunctionReport ActivityReport ProductionStop生產停工—TheM1,M2andM3notificationswillbewrittenfortheequipmentthatfailed.The通知單M1、M2、M3都是針對失效的設備填寫。通知單中的停工期是該特定TheZ1notificationwillbewrittenagainsttheequipmentthatcausedtheproductionlinetostop.Thedowntimeinthesenotificationswillbethedurationofthedowntimeoftheproductionline.Z1通知單針對引起生產線停工的設備的填寫。通知單上的停工期將是生產線The'FunctionLocationAffected'fieldwillbeenteredwiththefunctionallocationfortheprincipleequipmentfortheproductionline.TheZ1notificationanddataincludedwillbeusedfortheMTBF,MTTR,MTBSandMTBCFKPIcalculations.SeedetailsdefinitioninHolcimMAC-SAPStandardandMAC-SAPstandardconfiguration–PM0321EN.Z1通知單和里面的數據將會被用于MTBF,MTTR,MTBSMTBCFKPIPM0321EN中可以查看HolcimMAC-SAP標準與HolcimMAC-SAP標準配置。M1MaintenanceRequestM1TheM1MaintenanceRequestnotificationiscreatedwheneverthereisanactivityneededtobeperformedbythemaintenancedepartmentandthisactivityisnottheresultofapartialorcompletefailureofequipment’sprimaryorsecondaryfunctions.M2Malfunction TheM2MalfunctionReportnotificationiscreatedwheneverthereisanactivityneededtobeperformedbythemaintenancedepartmentandthisactivityistheresultofapartialorcompletefailureofequipment’sprimaryorsecondaryfunctions.維修請求通知單M2的創建，是當任何需要設備部門執行一個維修任務的時M3ActivityReport維修活動報告單TheM3ActivityReportnotificationiscreatedwheneveranactivityhasbeencompletedandarecordoftheactivityisrequiredforhistoricalpurposes.維修活動報告M3的創建的條件，是當一個維動已經完成，這個行動需要Z1ProductionStopZ1--TheZ1ProductionStopnotificationiscreatedforeverystopofaproductionline(PrimaryCrusher,RawMill,Kiln,CementMill,Packing nt)foranycause.生產線停止通知單Z1的創建，是在任何原因（破碎機、生料磨、窯、水泥磨、包裝車間等等）Anystaffinthentthroughanymeansofcommunicationcanraiseamaintenancerequesttoteamleaderorhigherlevel.Maintenancennersverifynotificationsrequestedbyotherdepartmentsandcreatemaintenanceorder.Ifmaintenancennersverifyanddecidednottocreatemaintenanceorders,maintenancennerswillnotifytherequesters.Incaseofemergency,Productionsuperintendent,ProductionShiftsuperintendent,Heavyequipmentnner(NR),Heavyequipmentsuperintendent(CC-nt),Quarrymaintenancesuperintendent(CC-Quarry),andMaintenancennercancreatemaintenanceordertypePM01withnotificationtypeM2.Incaseofemergencybreakdown(duetomalfunction)therequestcanbemadebycall,afterwhichalldatawillberecordedtosystemafteramaintenancejobstart.萬一緊急損壞情況（由于設備故障）發生時，維修請求可以先使用 MaintenanceordertypePM01canbecreatedforexistingnotificationinnormalcorrectivemaintenance(notificationoftypeM1).SeemoredetailsofmaintenanceordersinPM04MaintenanceResourcenning.一般設備檢修中要基于已有單生成維修訂單PM01類型。在PM04維修資FollowinginformationisthegeneralinformationforeverynotificationObjectiveofthenotification(Descriptionofnotification)通知單（通知單的RequesterEquipmentStartandfinishdatePrioritieswillbeusedinrelationtotheMACprocess.Eachprioritycodewillindicatetheeffectoftheproposedmaintenancerequest/maintenanceorderonthemaintenancenning.ThePrioritieswillbedefinedinSAPPMwiththefollowingcodesanddescriptions.按照MAC的流程，使用優先級。優先級代碼說明維修訂單或維修請求對維修計劃的影響程度。在SAPPM中定義的優先級如下： 描Change nChange nnnedinMasterScheduleAnnual NoMaintenanceActionSeedetailsdefinitioninHolcimMAC-SAPStandardandMAC-SAPstandardconfiguration–PM0330EN,PM0331EN,andPM0332EN.在MAC-SAP標準及MAC-SAP標準組織結構PM0330EN,PM0331EN,Copiesofnotificationsarenotbeingprinted.GeneralExnations解釋說Regardlessofnnedorunnnedmaintenancejobs,amaintenancenotificationisrequiredinordertokeeptheinformationregardingthemaintenanceobjectandtodescribetheconditionofthemaintenanceobjectsuchasobjectpart,symptom,andcauseofdamage.MaintenanceRequest(M1)維修請求MalfunctionReport(M2)故障報告單ActivityReport(M3)維修活動報告單TosupportMAC-SAPstandardandinordertokeeptrackofdowntimeofmainequipment,anothertypeofnotification(Z1)isrequired.TheconfigurationinthesystemisbasedonMAC-SAPstandardconfiguration.為了支持MA-P標準，同時為了生產線停止時間內主要設備的情況，需要另一種型Z。其統置以MAS標準基礎。Anotificationcanrecordinformationonfunctionallocation/equipment,requestedby,descriptionofevent,startandfinishdate,malfunctionstartdate,priority