GAMESAPART歌美颯Code:GPR52002- Rev:代碼：GPR52002- 版本Date: Pg.1of日期 頁碼：1/ Electronic:PDM批準流程ation文件類型PDTD-PDTD-TOWERFLANGEWIRETOWERFLANGEWIREDD Approved:Thepresent,itscontent,itsannexesand/oramendments(the“”)hasbeendrawnupbyGAMESACORPORACIóN OLóGICA,S.A.(“Gamesa”)forinformationpurposesonly,andcontainsprivateandinformationregardingGamesaanditssubsidiaries(the“Company”),directedexclusivelytoitsaddressee.Thereforeitmustnotbedisclosed,publishedordistributed,partiallyortotally,withoutthepriorwrittenconsentofGamesa,andinanycaseexpresslyindicatingthefactthatGamesaistheownerofalltheinlectualproperty.Allthecontentofthe ,whetheritistexts,images,brands,trademarks,combinationofcoloursoranyotherelement,itsstructureanddesign,theselectionandwayofpresentingtheinformation,areprotectedbyinlectualandindustrialpropertyrightsownedbyGamesa,thattheaddresseeof mustrespect.Inparticular(notwithstandingteraltyobligation),theaddresseeshallnotreproduce(exceptforprivateuse),copy,transform,distributeorpublishtoanyotherthirdparty,anyoftheinformation,totallyorpartially.本文件及其內容、附件和/或修訂版（本“文件”）由歌美颯GAMESACORPORACIóN OLóGICA,S.A.（“歌美颯”）公司編寫，參考之用，其中包含關于歌美颯公司及其附屬公司（本“公司”）的私人和信息，由收件人親啟。因此，歌美颯公司的事先同意，不得披露、，或分發部分或全部內容，在任何情況下都要受歌美颯知識和工業的保護，本文件的收件人必須加以尊重。特別注意的是（盡管屬于一般義務），收件人（私人使用除外）、拷貝、、分發或發布或全部信息給任何其他第INTRODUCTION 簡 Scope 范 DEFINITIONANDACRONYMS 定義與縮略 REFERENCES 參考文 Normativereferences 參考標 GENERALREQUIREMENTS 一般要 Qualification 認 QualifiedProducts,Productchanges,and

合格產品、產品修改與重新認 Batch 批 Traceability 可追溯 Hazardousconstituents 有害成 WrittenCommunication 交 COMPONENTAPPROVALPACKAGE(CAP)

部 BaseMaterialreport 基礎材料報 WeldingProcessReport 焊接工藝報 Dimensional&GeometricalInspection INSPECTIONREQUIREMENTS:SERIAL

尺寸與幾何形狀檢驗報 檢驗要求：批量生 Manufacturingprocessreport 制造工藝報 dimensional&Geometricalinspection

尺寸與幾何形狀檢驗報 OtherRequirements 其他要 DELIVERY 交 標識與Annexes 附 AnnexI:ReferenceTowerFlanges 附錄I：參考塔筒法 AnnexII:FoundationBaseReference AnnexIII:Pattern&EmbeddedReferenceFlangesForAnchoringGroundSystems

附錄II：基礎參考法 附錄III：錨定系泊系統用形式與法 GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE2of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIRERECORDOF版

日

作

描The replacestoChapters2,4and7havebeenReductionratioingotcasthavebeenchangeto4:1insection

5.1.2節的鑄錠壓縮比修改為4:15節考慮了不同的制造方TestsrecurrenceinSerialProductionhavebeenmodifiedinsectionReferenceFlangesforCAPapprovalhavebeenaddedinAnnex5itemsarerequiredforCAPapprovalinsectionTable6.1.1havebeen更新了表6.1.1CausesforanewCAParefixedinsection修訂6.1.2內的CAP原因FinalmaterialaccordingtoEN10204-3.1isrequiredinsection節內要求符合EN10204-3.1ItisfixedthecriteriaforselectingthereferenceflangesinAnnex附錄I內確定了參考法蘭的選擇標更新了附錄I內的參考法AnnexIIhasbeenIthavebeenaddedreferencesforspecificrsinsection4.1節內添加特定供應商的參考Reductionratiohasbeenexpandedtoincludelaminationratioinsection擴充了第5.1.3節內的壓縮比，包含了層壓Initialmechanicaltestsareclarifiedinsections&&Section(Flange–sjoint)hasbeen解釋節（–殼體接頭Sectioncalled“Sampling”hasbeenremovedinsection刪去了5.1.4節內稱為“采樣”的章Controlunitsintable6.1.1havebeen刪除了表6.1.1內的控制裝ReferenceflangeshavebeenupdatedinAnnexI&更新了附錄III內的參更新了參考NewUnitdenominationhasbeenupdatedinthe更新了文件內的新元件名稱說明了5.1.1段內允許的鋼UTprocedurehavebeenclarifiedinparagraphs&GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE3of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIREHeattreatmentafterweldingisupdatedinparagraph更新了5.2.4內的焊后熱處ReferenceflangesfornewtowershavebeenupdatedinAnnex更新了附錄I內的新塔筒參考法Pattern&embeddedflangeslistforanchoringgroundsystemshavebeenaddedinAnnexIII附錄III內添加了錨定系泊系統用的形式與法蘭列 簡 范ThisspecificationdescribesationtobegivenbytherofflangesmadebyBendingandFluxCoredarcWelded(FCAW).Duringmanufacturingprocess,approvalationshallbegiveninaCAP(ComponentApprovalIntheAnnexes,areshownflangesselectedas“ReferenceFlange”forcarryingoutthehomologationprocessofthedifferentsetofflanges.CAPwillbeapartofthePPAPationthatisrequiredbyGamesainthehomologationprocessofeachpartnumber.OnceArticleApprovalhasbeencompleted,bymeansofCAPprocess,thenreducedinspectionlevelshallbeapplied(lessationshallberequired),providedmanufacturingprocessiswithinitslimits.

講述了通過折彎和藥芯電弧焊（FW）制造的法蘭的供應商提供的文件。制造過程中，批準文件應在C（部件批準包）附錄內列出了不同法蘭組認證過程需要的“參考法蘭。CAP將成為PPAP文件的組成部分，歌美颯在每個零件的認證過程中要求提供PPAP文件。首件認證完成后，然后通過CAP過程減低檢驗等需要文件的數量減少），條件是制造過程處于其限值范圍內。DEFINITIONAND CAP:ComponentApproval CAP:部件批準FCAW darcweldedarcbutt- FCAW:藥芯電弧焊=藥芯GCT:GamesaCorporation GCT:歌美颯技術公HAZ:Heataffected HAZ:熱影響HVVickers HV:維氏硬IMS:IndividualMaterialSpecification IMS:單個材料規范PPAP:ProductionPartApprovalProcess PQR:ProcessQualificationReport PQR:工藝認證報告SQA:rQuality SQA:供應商質UTUltrasonic UT:超聲波檢WPS:WeldingProcess WPS: NORMATIVE Thefollowingsareinvokedaspartofthisspecificationandmustbefulfilledtotheextentdefined.Unlessspecificallyover-ruledbytheinclusionofadate,oranissueletterorcode,the

下列文件被作為的一部分，在規定的程度下，必須予以滿足。除非明確說明了日期或版本字符或代碼，版本適用。GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE4of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIRElasueshallalwaysFingprocessMagneticParticlesInspectionUltrasonicinspectionoftowersectionENQualificationtestofwelders.Fusionwelding.EN1043-Destructivetestsonweldsinmetallicmaterials-Hardnesstesting-Part1:HardnesstestonarcweldedEN nel.ApprovaltestingofweldingoperatorsforfusionweldingandweldsettersforfullymechanizedandautomaticweldingofmetallicmaterialsEN10002-Tensiletestingofmetallicmaterials.MethodoftestatambientEN10025-Hotrolledproductsofstructuralsteels.Part1:TechnicaldeliveryEN10025-Hotrolledproductsofstructuralsteels.Part2:Technicaldeliveryconditionsfornon-alloystructuralEN10025-Hotrolledproductsofstructuralsteels.Part3:Technicaldeliveryconditionsfornormalized/normalizedrolledwieldablefinegrainstructuralsteelsENSteelproductswithimproveddeformationpropertiesperpendiculartothesurfaceoftheproduct-Technicaldelivery–ENASTMStandardTestMethodforBrinellHardnessofMetallicASTMDeterminingtheinclusioncontentofASTMStandardTestMethodsforDeterminingAverageGrainASTMMethodofMacroetchTestingsteelBars,Billets,Bloomsand ASTMStandardPracticeforMicroetchingMetalsandISOMetallicmaterials-Charpypendulumimpacttest--Part1:TestISODestructiveTestsonWeldsinMetallicMaterials-TransverseTensileISOSteel-Determinationofcontentofnon-metallicinclusions--MicrographicmethodusingstandardGAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE5of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIREISODestructivetestsonweldsinmetallicmaterials.BendISODestructivetestsonweldsinmetallicmaterials.LongitudinaltensiletestonweldmetalinfusionweldedISODestructivetestsonweldsinmetallicmaterials.Impacttests.Testspecimenlocation,notchorientationandISOSpecificationandApprovalofWeldingProceduresforMetallicSpecificationandqualificationofweldingproceduresformetallicmaterials--Weldingproceduretest--Part1:ArcandgasweldingofsteelsandarcweldingofnickelandnickelalloysISOGENERAL 認Themanufacturingrequirementstobefulfilledbyanytowerflangeflu arcwirewelded,toobtainGamesafullapproval,shallbeaccordingtoGPS81001(ifapplies)Thematerialcoveredbythisspecificationshallbeaproductwhichhasbeentestedandcomplywiththecharacteristicsspecifiedherein. CHANGES,ANDREQUALIFICATIONNodeviationfromapprovedmethodofmanufactureispermittedwithoutpriorwrittenapprovalfromGamesaMaterialsTechnology.Anychange,madebythemanufacturer,mustbenotifiedtoGamesaMaterialsTechnologytodecideifthischangeiscauseforrequalification.Achangeisdefinedas,(butnotlimitedto):changesinmaterialspecificationormanufacturingprocess,rawmaterialsourceorr,productand/ormanufacturinglocation.

到歌美颯的全部批準，并應依照GPS81001（如適）包含的材料應為經過測試的產品，并滿足文內規定的特性。如未獲得歌美颯材料與工藝部門的，不得與批準的制造方法存在偏差。制造商如進行任何改動，可能需要進行重新認證。改動定義為（但不局限于）：材料規格或制造工藝改變，源材料源或供應商改變產品和／或制造地址。 批Batchisdefinedasthefinalproductfollowingthesamemanufacturingprocess.Sameheatandheattreatment(ifapplies)

批次定義為采用同一制造工藝的最終產品。采用同樣 EachindividualproductshallbetraceabletotherawmaterialssourceatallstagesofmanufacturingandMaterialforre-testingandspecimenstestedinCAPmustbestoredfor2years.ComponentApprovalandSerialproductionsmustbekeptfor20

每個產品都應可在生產和交付的任何階段追溯至源材料來源。CAP內的重新測試材料與測試樣本必須保存2年。部件與批量生產文件必須保存20年。HAZARDOUS Not GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE6of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIREWRITTEN AllcommunicationinregardtothisspecificationwhichcouldimpactanexistingpurchaseordershallbedirectedthroughGamesaPurchasingDepartment.Communicationsregardingtechnicalinterpretationofthisspecification,alternativeproposals,revision,specialprocessapprovalorwherespecificallywillberequired,bythisspecification,duringthedevelopmentphasebeforehomologation;shallbedirectedtoGamesaMaterialsDuringtheserialphase,allcommunicationsshallbedirectedtoSQADepartment. (CAP)REQUIREMENTSCAPistheminimumrequirementsthatshouldbefulfillingbyeachpartnumbertobehomologated.TheserequirementsarequotedinthisparagraphandapplytoallflangesincludedinthehomologationRequirementsforCAPapprovalare5itemsbypartTestsmustbecarriedoutinrealflangeforthereferenceflanges(SeeAnnexes),accordingto5.1&5.2,paragraphs(basematerial;flange-flangeandflange-sjoints)andinthehomologationoftherestoftheflanges,thetestsmustbecarriedoutintestcouponsforeachreferenceinbasematerialandflange-flangejoint.Flanger,mustbeapprovedbyGCTQualityDepartmentpriortothedeliveryofpartsforserialproduction.Thepartsshallcomplyasaminimumwiththequalityrequirementsspecifiedherein.Irrespectiveoftherequirementsofthepresentspecification,thedmaterialshallbefreeofanydefectsthatmightcauseproblemduringmanufacturingordecreasethedesignperformance. rshallkeepthetraceabilitybetweenthedmaterial,themanufacturingparametersthequalityrecordsfortheperiodspecifiedbyGCTQualityDepartment.TheserecordsshallbeavailabletoGamesaifrequired.Incaseofrawmaterial(source,format,a.s.o)ormanufacturingparametersorheattreatmentparameters(ifapplies)werechanged,anewcompleteCAPwillberequired.FludArcWeldedflangeCAPmustcontainthefollowingreports:

可能對現有訂單產生影響的有關的任何交流應直接通過歌美颯采購部門進行。段，規范技術說明、替代提案、修訂、特殊工藝批準或需要的其他活動的相關交流應直接通過歌美部件包（CAP）要CAP是待認證的每個零件應滿足的最低要求。這些要。CAP認證的要求為每個零件號5試驗必須采用參考法蘭對應的實際法蘭進行（參見附錄）.1與52段（-法蘭與法蘭-殼體接頭），在法蘭試驗的認證過程中，試驗必須在各個基材與法蘭法蘭供應商在交付用于批量生產的零件前，必須獲得GCT質量部門的批準。零件最少應滿足文中所述的與的要求無關，提供的材料應不包含可能在制供應商應保留所提供材料的可追溯性、制造參數及質量記錄，保存時間由GCT質量部門規定。歌美颯可如果原材料（來源、形式等）或制造參數或熱處理參數（如適用CP。CAPBASEMATERIAL 基礎材料報Steel GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE7of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIRESteelmeltingprocedurewillbeelectricarcfurnaceoroxygenconverter,ladlerefined,finegrainpracticesanddeoxidedwithaluminium.Steelshallbeprotectedfromreoxidationduringallcastingorteemingoperations.Meltingprocedurewillbecertifiedincludinggeneralaspectsofthemanufacturingandinspectionprocessaswellasatestaccordingtothissectionwillbesubmitted.SlabandplateformatsarenotallowedtouseasrawmaterialforthemanufacturingofGamesatowerDifferentsources(steelmakers)andformats(ingot/continuouscasting)ofrawmaterialshouldbeconsideredasdifferentrawmaterials.Inthiscase,approvalcriteriaandreferenceitemsmustbefixedbyMaterialsTechnology.Thehomologationofitemsmanufacturedwiththesameformatofrawmaterialandfromthesamesteelmaker,willapprovetheproductionwiththerawmaterialsizeusedinthehomologationprocessandanylowerrawmaterialsizesfromthesamesteelSteelmakermustbeattachedinCAPationaswellasmassproductionation,anditmustincludethenameofmaker,castingroute(ingot/cc),steelmeltingprocedureandallstatedvaluesoftherequiredexaminations.Thershallpermitaccesstothesteelmaker,rawmaterialsource,aswellasintermediateoperationsperformedonthematerial,toGamesaonrequest.Italsoneedstoconfirmthatthisstandardwasmetcompley.RawmaterialmustmeetformalisticrequirementsofEN

熔鋼程序包括電弧爐或吹氧轉爐、鋼包精煉、細晶粒實踐及鋁脫氧等工藝。鋼材應在所有鑄造或淬火階段防止出現重新氧化。熔化程序應得到認證，包括制造與檢驗程序的各個方面，并應提符合本章節的。。原材料的不同來源（制鋼廠）和形式（錠/連續鑄造）應視為不同的原材料。這種情況下，必須才有歌美颯采用相同形式的原材料和來自同一制鋼廠的制造元件認證將允許使用認證過程中采用的原材料及來自同一制鋼廠須附帶在CP必須包含制鋼廠名稱、鑄造路線（錠cc）、熔鋼程序及所需檢驗的所有聲稱值。歌美颯請求時，供應商應允許歌美颯接觸制鋼廠、原材料來源以及對材料進行的中間操作。還應確保充分遵循了本標準。原材料必須滿足EN1020-3.1的形式要求。Chemical FlangesmaterialisshownineachflangedrawinganditwillbemanufacturedaccordingtoEN10025.OxygenandHydrogenmustbereportedonladlePhosphorusandSulphurcontentrequirementsforthisapplicationshallbethosestatedinEN10025.umcontents(onproduct)areasfollows:

法蘭材料列于每張法蘭圖紙內，將依EN10025進磷與硫含量要求必須遵EN10025的規定。最大含P0,025 P=0,025%，最大S0,020 S=0,020%，最大Inrelationtomaterialweldability,itwillbebasedonCarbonEquivalent(CEV),asperthefollowing

與材料的可焊接性相關，基于碳當量（CEV），遵從下列表達式：C.E.CMnCrMoVNi C.E.CMnCrMoVNi GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE9of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIRECElimitasper CEChemicalysisshallbeedfromtheoriginalsteelmaker.Irrespectiveofit,Gamesahastherightofcarryouttestinrealproduct,previouslytogivetheconformity.TolerancesforysisonproductshallbethosestatedinEN10025

應記錄原制鋼廠的化學分析。與此無關，歌美颯對實際產品進行試驗，確定合規性。產品的分析公差應遵照EN0025的規定Formingprocess Manufacturerwillassurethattheformingprocesses,previoustowelding,willnotaffectfinalitemmechanicalproperties.

制造商將確保成型工藝在焊接前不會影響最終產品的機械屬性。Reduction 鍛造Thereductionofareaisthetotalreductionirrespectiveofthemethod.

ingsfromingotcastmaterialatleast 錠鑄造材料的鍛造比至少為Forcontinuouscastmaterial,theminimumreductionis5:1Thispointwillhavetobereflectedintheinspectionandtests.Fingprocesstypeandreductionstepsshallassureholeandvoidclosureandproperfibberflottern.FingsequenceandreductionprocessmethodologycalculationmustbeavailableaspartofCAPation.

對于連續鑄造材料，最低壓縮比為該點必須反映在檢驗與試驗內。鍛造工藝類型與鍛造順序與壓縮工藝方法計算必須在CAP。 分層Laminationratioandnormalizingprocessshallguaranteeanadequatere-crystallization.Thislaminationratiowillhavetobereflectedintheinspectionandtest.

分層比與正藝應確保充分的重新結晶化。該分層DestructiveTesting 破壞性檢驗報Adestructivetestingreport,coveringfollowingissues,shallbegenerated.

Metallographic Onemicrograph,x100shallbeextractedinlongitudinaldirection.Structuremustconsistonferrite/perlite.Apictureofthismicrostructureshouldbeattachedinthereport.

應在縱向生成一個顯微照相x100。結構必須包含鐵素體/珍珠巖。本微型結構的必須附帶在內。Etchantfor StandardASTME 標準：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微蝕制劑：5HNO395甲Non-metallicinclusions 非金屬含量試CleannessshallbeevaluatedinaccordancewithISO4967-MethodAoroptionallyASTME45-

清潔度應依照ISO4967–方法A或ASTME45-方法 MethodD.umnon-metallicinclusioncontentevaluatedonbasematerialshallcomplywiththefollowingtable:

TableumNon-metallicinclusionTypeATypeBTypeCTypeD21212121Grainsize GrainsizeshallbeevaluatedinbasematerialatdeliverystateinaccordancewithASTME112andshallcomplywithlimitationofN6,beinghomogeneousinformandsize.

應依照ASTME112，對交付狀態的基礎材料進行晶粒評估，結果應滿N6的限值，且形式與尺寸均Mechanical Mechanicalpropertiesshallcomplywiththevaluesgiveninthedifferentreferencestandards,showedinthefollowingparagraphs,forthenominalthicknessofthefinalmachinedflange.Nominalthickness,inthetowerflanges,willbeconsideredastheheightofthefinalmachinedflangeforalltowerflangesapartfromthetoptowerflangesthatwillbeconsideredas(OD-ID)/2

機械特性應滿足不同參考標準內對于最終加工法蘭的（）。(OD-2LongitudinalTensile LongitudinaltensiletestshallbecarriedoutaccordingtoEN10002-1,beforeandaftercoldrollforming(ifitisused)inregionswithtensile(exteriorsurfaceofthering)andcompressivestresses(interiorsurfaceofthering).ValuesshallbeinaccordancewithEN10025.Once,theprevioustestshavebeenpassedineachr,thetensiletests(fortherestofthehomologationprocesses)areperformedinbasemetaltakenthespecimensaccordingtoEN10025.TestresultsmustbefulfilledtheEN10025requirementsforthenominalthicknessofthefinalmachinedflange.Note1:Inserialproduction,samplesshallbetakenaccordingtoEN10025Note2:Ifnormalizingisperformedafterweldingoftheflanges,onlytensiletestaccordingtoEN10025isneededinCAP

應在冷軋成型（如采用）之前和之后，在具有拉（環的外表面）及壓縮壓力的區域，依EN10002-1進行縱向拉力試驗。值應符EN10025。（）10025提取的基礎1025對于1：在批量生產中，樣本將依照EN10025提備注2：如果法蘭焊接后進行了正火，CAP內只需要符EN10025Throughthicknesstensile 全厚度拉力試1set(3specimens)ofthroughthicknesstensiletestmustbetestedaccordingtoEN10164.Testresults

必須依EN101641組（3個樣品）全厚度拉力試驗。試驗結果必須符Z35。GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE10of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIREmustcomplywithImpact 1set(3longitudinalV-notchtestspecimens)shallbetestedinaccordancewithISO148,afterbending.Longitudinalspecimensshallbeobtainedfromtheexteriorandinteriorsurfaceofthering.27Jvalue,testedat–50oCisrequiredincaseofS355NLqualitygrade.Specimensshallbeobtainedatapproximay2mmbelowfinalsurface(surfaceaftermachiningmaterialallowances)Once,theimpacttestsinexteriorandinteriorsurfaceofthering,havebeenpassedineachr,theimpacttests(fortherestofhomologationprocesses)areperformedinthebasemetal,takenthespecimensaccordingtoEN10025(approximay2mmbelowfinalsurface.Finalsurfacemustbeconsideredasthesurfaceaftermachiningmaterialallowances).ImpacttestmustbecarriedoutaccordingtotemperaturerequiredinEN10025.S355NLqualitygrademustbetestedat-50oC.Note1:Inserialproduction,samplesshallbetakenaccordingtoEN10025Note2:Ifnormalizingisperformedafterweldingoftheflanges,onlyoneset(3specimens),2mmbelowoutsidefinalsurfaceisneededinCAP

折彎后，必須依照IO148進行1組（3個縱向V形缺口試驗樣品）試驗。縱向樣品應從環的外表面和內表面獲得。對于355NL品質等級，在5oC試驗溫度下，應獲得27J的值。樣品應在最終表面（機加工材料裕量后的表面）下方約2mm處獲得。（）照1002510025355NL質量等級必須在-0oC下進行試驗。1:在批量生產中，樣本將依照EN10025提個樣品），最終表面外側2mm處進行試驗Hardness .Brinellhardnesstestmustbecarriedout,inaccordancewithASTME10,beforeandaftercoldrollforming(ifitisused),inregionswithtensile(exteriorsurfaceofthering)andcompressivestresses(interiorsurfaceofthering).Once,thehardnesstests,intensileandcompressivestressesregions,havebeendoneineachr,thehardnesstests(fortherestofhomologationprocesses)shouldbeperformed,accordingtoASTME10,inapointoftheflange.Valuesoutside133-190BrinellunitsrangewouldenableGamesatorejecttheprocess.

應在冷軋成型（如采用）之前和之后，在具有拉力（環的外表面）及壓縮壓力的區域，依照ASTM進行布氏硬度試驗之前，拉力及壓縮應力區域的硬度試驗已在各供應商處完成，硬度試驗（對應認證過程的其余部分）照STME10如果值超過133-190布氏單位，歌美颯將認為工藝不Macrograph .宏觀試OneMacrographshallbeextractedfromcompletebasematerialtransversalcrosssectionaccordingtoASTME381.Itwillnotbeaccepteddefectssuchasdendrites,segregations,non-metallicinclusions.

應依ASTME381，從整個基礎材料橫向截面提取一張宏觀。樹突、分層、非金屬雜質屬于不合格。Etchantfor StandardASTME 標準：ASTMETestTemperature7080 試驗溫度：7080Macro-etchingreagent:HCl 宏觀蝕刻劑：HClArea:Transversecross GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE11of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIRENonDestructive 無損檢測報 Rawmaterialshallbefreeofsurfacedefectssuchascracks,laps,seamsandanyotherdefectthatcouldaffectthequalityofthepart.

UltrasonicTesting .Ultrasonictestshallbeperformedonthe100%oftheoriginalplatesofoxycuttingsectors,accordingtoGPS92002,acceptancecriteriaS2/E2.Incaseofusingbars,basemetalshallbeinspectedaccordingtoGPS92004grade4classE/e

行超聲檢驗，驗收標準S2/E2。GPS920044E/e類對基礎HeatTreatment Manufacturerwillthenormalizingheattreatmentandthecontrolledcoolingprocess(ifapplies).ationforeachHTbatchmustincludeagraphandthenecessarytraceabilityofthe

）件可追溯性。WELDINGPROCESS WeldingProcess 焊接工藝要AlltheweldingbeadsshallbeperformedbyWeldingProcessSpecification(WPS)accordingtoISO15609,supportedbycorrespondingProcessQualificationReports(PQR)accordingtoISO15614-1.ThisWPS/PQRshallbedirectedtoGamesaMaterialsTechnology.Welders/OperatorsshallbequalifiedaccordingtoEN287/EN1418.RepairweldingshallbeallowedwithpriorproposaltoGamesaMaterialsTechnologybymeansofanapprovedweldingprocedureaccordingtoISO15609/ISO15614-1byweldersqualifiedaccordingtoEN287/EN1418.Gamesacoulddecideifnewweldingprocedurequalificationtestsarerequired.FillermaterialshallmeetformalisticrequirementsofEN10204-2.2.

所有的焊珠應依照ISO15609，通過焊接工藝規（WS）制造，并由符合O561-1（QR）提供支持。該W/QR焊工/操作員應依EN287/EN1418通過認證。ISO15609/ISO15614-1的焊接程序，并由符EN287EN1418的合格焊工進行作業，允許進行補焊填料材料應EN10204-2.2的形式要求。DestructiveTesting 破壞性檢驗報Thehomologationprocessofflu dweldedtowerflangesincludesthefollowingtests:

Testsonflange-flange 法蘭-Testsonflange- s 法蘭-Testsrequiredforvalidation 法蘭-Metallographic Micrographicspecimens(x100)forevaluating 用于評估晶粒結構及晶粒尺寸的金相樣本（x100）GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE12of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIREgrainstructureandgrainsizeofcharacteristicspartsoftheweldmustbetakenfromtheweldmetalandtheheat-affectedzoneofbothtypesofwelds(flange-flangeandflange-sjoint).

（法蘭--）Etchantfor 微型結構蝕刻劑分StandardASTME 標準：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微型蝕刻劑：5HNO395Macrograph 宏觀分OnetransversemacrographshallbetakenfromtheweldedjointaccordingtoASTME381.Itwillnotbeaccepteddefectssuchasdendrites,segregations,nonmetallicinclusions.

應依ASTME381，從整個基礎材料橫向截面提取一張宏觀。樹突、分層、非金屬雜質屬于不合格。Etchantfor StandardASTME 標準：ASTMETestTemperature7080 試驗溫度：7080Macroetchingreagent:HCl 宏觀蝕刻劑：HClArea:Transversecross Mechanical Mechanicalpropertiesshallcomplywiththevaluesgiveninthedifferentreferencestandards,quotedinthefollowingparagraphs,forthenominalthicknessofthefinalmachinedflange.Nominalthickness,inthetowerflanges,willbeconsideredastheheightofthefinalmachinedflangeforalltowerflangesapartfromthetoptowerflangesthatwillbeconsideredas(OD-ID)/2

(OD-2TransversalTensile ?橫向拉力試2transversetensiletestsshallbecarriedoutinaccordancewithISO4136.Multiplespecimensshallbeusedinordertocoverthefullcrosssection.Eachsetrepresentsasingletest.TestsresultshavetocomplywithEN10025values.Note1:IntherestoftheCAPflanges(not"referenceflanges")andmassproduction,multiplespecimenswillnotberequired.Inthesecases,twospecimensshallbetakenaccordingtoEN10025location.

應依照IO4136進行2N1025的值。應依照IO4136進行2N1025的值。Throughthicknesstensile ?全厚度拉力試1set(3specimens)ofthroughthicknesstensiletestshallbetakenincludingfillermetal-HAZ-basemetalaccordingtoEN10164.TestresultsmustcomplywithZ35.

必須依EN101641組（3個樣品）全厚度拉力試驗。試驗結果必須符Z35。Roundtensile ?圓周拉力試1Roundtensiletestshouldbetakeninalllengthwisefromtheweldmetal(faceandroot)accordingto

ISO5178，從焊接金屬（表面與根部）的全長進行1次圓周拉力試驗。需要基礎金屬屬性。GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE13of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIRE5178.Basemetalpropertiesare ?setofnotchedbarimpacttests(3specimens)shallbecarriedoutaccordingtoISO9016.CharpyV-notchspecimens,withthenotchperpendiculartotheweldbead,mustbetakenfromthecentreoftheweld(VWT,3specimens)andfromtheHAZ(VHT,3specimens).Thenotchedbarimpacttestspecimensshallbetakenfrombothsides:Face:2mmbelowfinalsurface(surfaceaftermachiningtheflange)

ISO90161組缺口棒材沖擊試驗（3個樣品）。必須從焊縫中心（VWT，3個樣品）及（VHT，3個樣品）提取缺口與焊珠垂直的V形表面：最終表面下方2mm處（法蘭 ?Anadditional3notchedbarimpacttestspecimens,ofeachtype,shallbetakenfromthesameareasinthemiddleoftheplatethickness.Thedimension“a”(ISO9016)shallbesuchthatthepointofintersectionofthecentrelineofthespecimenandthemiddleofthenotchliesinthecoarse-grainedareaoftheheataffectedzone.IncasedeS355NLqualitygrade,requiredvalueis27J,testedat-50oC(minus50℃).Note1:Inmassproduction,specimensshallbetakenaccordingtoEN10025location

應從板材厚度中間的相同區域提取各種類型的另外尺寸“a”（ISO9016）應使樣品中線與缺口中部的交叉點對于S355NL27J，在-50℃下進1:在批量生產中，應依照EN10025位置提取樣Bend 4sidebendtestsshallbedoneinaccordancewithISO5173.Multipleside-bendspecimensarerequiredinordertotesttheentireweldcrosssection.

ISO51734Acceptance perISO15614- 驗收標準遵照ISO15614-Note1:IntherestoftheCAPflanges(not"referenceflanges")andmassproduction,specimensshallbetakenaccordingtoISO15614-1.

備注1:在剩余的CAP法蘭（非“參考法蘭”）和批量生產，應依照ISO15614-1提取樣Hardness Hardnesstests(VickersHV10)shallbecarriedoutinaccordancewithEN1043-1.Atleastthreerowsofindentationsshallbemade(at2mmbelowbothsurfacesandatroot),inbothbasemetals,bothheataffectedzonesandweldingbead.Acceptablevaluesmustbedemonstrated,accordingtoISO15614-1.

EN1043-1進行硬度試驗（VickersHV10）。3行指示（位于表面下方2mm處及根部）。ISO15614-1Flange- .法蘭-Fortheapprovaloftheflangeweldingprocess,itwillbetestedthatthefinalpropertiesoftheflange-sjointfulfilthestipulatedrequirements(flangeHAZorweldingbead).Thisflange-sjointshallbecarriedoutaccordingtoqualifiedweldingspecificationbyGamesa,

特性是否滿足規定的要求（法蘭HAZ或焊珠）。法蘭-GAMESAPARTGAMESAPARTCode:GPR52002- 代碼：GPR52002- 版本 Pg.PAGE14of日期 頁碼 TOWERFLANGE DARCWIRE標題 TOWERFLANGE DARCWIRE tests,described paragraph,shallbealsocarriedoutbyGamesa.Notfulfillmentstandardrequirementsintheflange-stestsshallbemotiveofrejection.Toassurethis,thefollowingtestsshallbecarried

Metallographic Micrographicspecimens(x100),forevaluatingthegrainstructureandgrainsizeofcharacteristicspartsoftheweld,mustbetakenfromtheweldmetalandtheheat-affectedzoneofbothtypesofwelds(flange-flangejointandflange-sjoint).

用于評估晶粒結構及晶粒尺寸的微觀照相樣本）（法蘭--Etchantfor StandardASTME 標準：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微蝕刻劑：5HNO395甲Macrograph Onetransversemacrographshallbetaken