1、 內內 容容1 Indradrive 與與 Ecodrive的一些顯著區別的一些顯著區別2 Indradrive 常見故障及處理技巧常見故障及處理技巧 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.22021/8/14功率部分和控制部分功率部分和控制部分DKC驅動器是一種經濟型、高集成化的驅動模塊，功率部分和控制部分集成在一塊主板上Indradrive驅動器的功

2、率部分和控制部分是獨立的，可以獨立替換和維修 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.32021/8/14FirmwareDKC的Firmware是外置式的金屬模塊，可以通過更換硬件來改變FirmwareIndradrive的Firmware是內置式的存儲單元存在于驅動器內部,通過軟件改變Firmware All rights reserved by Bo

3、sch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.42021/8/14驅動器地址的設置驅動器地址的設置DKC驅動器的地址是通過固化軟件上的旋鈕開關來選擇的Indradrive是通過P-0-4025參數來選擇的 1, 可通過上位控制器修改P-0-4025參數 2, 可通過面板的2.1command來實現 All rights reserved by Bosch Rexroth AG, as well in cases

4、 of trade mark rights applications. All rights of disposal as copy of passing by us.52021/8/14SERCOS通訊波特率通訊波特率DKC驅動器的SERCOS波特率默認是2M，可以通過光纜通訊卡上的開關來選擇的Indradrive可以通過P-0-4087參數來設定，默認是4M，并且當Indradrive與SERCOS主站相連后，其波特率是自動掃描出的，可以與MLC同步 All rights reserved by Bosch Rexroth AG, as well in cases of trade mar

5、k rights applications. All rights of disposal as copy of passing by us.62021/8/14Digital and analog I/OsDKC驅動器的輸入輸出端口配置是固定不可配的 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.72021/8/14Digital and analog I/O

6、sIndradrive驅動器的輸入輸出端口配置是可配的,通過Indraworks軟件 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.82021/8/14組態軟件組態軟件DKC的組態軟件是DrivetopIndradrive的組態軟件是Indraworks All rights reserved by Bosch Rexroth AG, as well in ca

7、ses of trade mark rights applications. All rights of disposal as copy of passing by us.92021/8/142,Indradrive 常見故障及處理方法常見故障及處理方法 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.102021/8/14顯示的優先權顯示的優先權Warning

8、01 AF01 F400201 C090101 E2025Error MessageCommand errorsStatus diagnostics優先級別 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.112021/8/14Indradrive 錯誤的分類錯誤的分類 錯誤代碼號錯誤的分類 處理F2XXX不是致命的錯誤Like set in P-0-119,be

9、st possible decelerationF3XXX不是致命的錯誤相關安全功能的Like set in P-0-119,best possible decelerationF4XXX通訊錯誤查找通訊故障F6XXX行程范圍錯誤Velocity command to zeroF7XXX行程范圍錯誤相關安全功能的Velocity command to zeroF8XXX致命的錯誤更換硬件F9XXX致命的系統錯誤如Watchdog,更換硬件錯誤代碼的分類 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark

10、 rights applications. All rights of disposal as copy of passing by us.122021/8/14Indradrive 常見故障及處理方法常見故障及處理方法F8060 過流報警 驅動器內部電流超出最大的允許電流 對策:首先檢查大功率管是否被擊穿,用數字式萬用表二極管檔檢查二極管是否完好,如下表L1 L2 L3L1 L2 L3 + + * * - - * * * * 750 750A1 A2 A3A1 A2 A3 L+ L+ L- L- Earth Earth 檢測值檢測值 + + +/- +/- .OL .OL + + + + +

11、 + + + +/- +/- - - - - - - 350 350 +/- +/- * * * * * * * * * * * * * * * * * * * * * * * * * * .OL .OL + + * * - - * * * * .OL .OL + + 750 750 * * * * - - * * - - .OL .OL * * + + * * * * - - * * * * + + * * 350 350 +/- +/- - - - - * * +/- +/- * * .OL .OL 400 400 * * All rights reserved by Bosch Rexr

12、oth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.132021/8/14Indradrive 常見故障及處理方法常見故障及處理方法F8060 如大功率管沒有問題,則驅動器的電流檢測回路有問題,給予更換F2077 電流檢測錯誤,硬件故障 驅動器實時監控電流,如超出允許范圍時出現該報警 對策: 驅動器功率單元的電流霍爾傳感器故障,更換HCS功率單元 控制單元CSB的電流計算回路有問題,更換CSB控制單元F8070 外部24V故障 對策

13、: 檢查24V電源和接線 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.142021/8/14Indradrive 常見故障及處理方法常見故障及處理方法F8069 內部+-15V 直流出錯 內部有+24V轉+-15V電路,它出現故障或內部的集成芯片短路 對策: 更換HCS或CSB F2026 驅動器功率單元欠壓報警 當DC bus電壓值小于P-0-0114定義的

14、值并有使能的情況下出現該報警 對策: 檢查外部380V主電源，檢查直流母線電壓 驅動器功率單元產生不了DC,更換HCS功率單元 檢查PLC時序,AbAF“bb”不能切換到”Ab”(不能整流產生直流) 檢查外部380V,如確認有輸入則需更換HCS功率單元 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.152021/8/14Indradrive 常見故障及處理方法常

15、見故障及處理方法F2816 DC bus故障 對策:檢查外部380V 直流母線以及外部制動電阻接線 驅動器整流單元故障，更換HCS功率部分 F2018 驅動器溫度報警 對策: 降低環境溫度 檢查柜內冷卻裝置 清洗驅動器內部風扇 驅動器內部溫度傳感器故障，更換HCS功率部分F2019 F2022 電機溫度報警 （S-0-0204為溫度限定參數） 對策: 檢查機械是否有卡死導致電機過載發熱 檢查電機到驅動器的溫度電纜（X6-1、2）是否松動脫落 電機溫度傳感器故障，更換電機 驅動器溫度檢測回路故障，更換HCS功率單元 All rights reserved by Bosch Rexroth AG,

16、 as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.162021/8/14Indradrive 常見故障及處理方法常見故障及處理方法F2820 制動電阻報警 對策:減小減速度和速度命令值 更換制動電阻，增加阻值 HCS-檢查外部制動電阻以及與驅動器的接線（X6-3，4） HMV-內部制動電阻故障，更換HMV電源模塊 F8838 制動電阻過流 對策:減小減速度和速度命令值 更換制動電阻，增加阻值 HCS-檢查外部制動電阻以及與驅動器的接線（X6-3

17、，4） HMV-內部制動電阻故障，更換HMV All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.172021/8/14Indradrive 常見故障及處理方法常見故障及處理方法驅動器無顯示 顯示模塊壞(這種只是存在于驅動器能正常工作狀態) CSB控制單元上由于集成芯片壞而造成,更換CSB顯示“LOADER” FIRMWARE錯誤,需要重新燒制或更換 類似于DKC顯示

18、“.”F8102 驅動器硬件和Firmware不匹配，檢查Firmware版本 HCS功率單元故障，給予更換F2100 不正常的訪問Flash 內存. 每一次修改參數都立刻對Flash存儲,造成內存溢出 對策: 將S-0-0269參數的bit0置1 使用MMC存儲卡 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.182021/8/14Indradrive 常見故

19、障及處理方法常見故障及處理方法C0201 無效的參數 當切換到操作模式P4時,內部的參數被檢測,有參數超出它定義的范圍時 就出現該報警. 對策:查看S-0-0022參數,該參數包含所有的無效參數,再更改無效參數 (02,03版固化軟件) 查看S-0-0423參數,該參數包含所有的無效參數,再更改無效參數 (04版固化軟件) 通常加載基本參數后，導入備份參數可以解決此問題 E8260 扭矩過載 對策:減小加速度 增大相應的限制值S-00082,S-0-0083,S-0-0092,P-0-109 優化速度環參數 增加外接制動電阻 All rights reserved by Bosch Rexro

20、th AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.192021/8/14Indradrive 常見故障及處理方法常見故障及處理方法F2074 電機當前位置超出絕對編碼器監視窗口，斷電時的位置與重新上電后的位置偏差太大，超過了監視窗口值P-0-0095 對策: 復位重啟或者重新建立位置參考點F2008 電機類型改變 下載了一個新的參數文件到驅動器，或者驅動器第一次上電，S-0-0141（電機類型）與當前的電機不一致。 對策：直接復位即

21、可F8078 速度環報警 原因及對策:電機動力線相序接反 速度環參數優化 由于用戶自行拆裝電機的編碼器(對同步電機),送力士樂校整 電機編碼器壞,送修更換編碼器 外部機械過重或卡死 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.202021/8/14Indradrive 常見故障及處理方法常見故障及處理方法F4001 光纜環通訊錯誤 光纜環通訊的同步出現錯誤 對

22、策: 檢查光纜、光纜卡接頭 更換CSB控制單元P0或者P-1，切換不到P2，BB 光纜環通訊故障 對策: 檢查光纜、光纜卡接頭 更換CSB控制單元 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.212021/8/14Indradrive 常見故障及處理方法常見故障及處理方法 All rights reserved by Bosch Rexroth AG, as

23、well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.222021/8/14Indradrive 常見故障及處理方法常見故障及處理方法F8022 電機編碼器信號弱 隊策: 電機編碼器回路故障,檢查可能出現的三個地方:電機編碼器,反饋線及CSB的編碼器反饋口C0270 電機編碼器數據讀取錯誤 隊策: 電機編碼器回路故障,檢查可能出現的三個地方:電機編碼器,反饋線及CSB的編碼器反饋口 C0285 電機的型號參數P-0-4014有誤. 對策:確認電機型號及編碼

24、器的型號(P-0-4014)。檢查可能出現的三個地方:電機編碼器,反饋線及CSB的編碼器反饋口一些相關的編碼器故障報警 E2074 F2076 C0210 C0220 C0271 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.232021/8/14Indradrive 常見故障及處理方法常見故障及處理方法R-IL PB BK模塊BF亮紅燈 Profibus通訊模

25、塊故障，更換通訊模塊 L40通訊故障 檢查網線連接和交換機 用計算機Ping一下L40的IP地址，如果Ping不通，則很有可能是以太網接口故障，或者是CPU故障，更換L40L40無顯示 內部芯片故障或者CPU故障，更換L40 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.242021/8/14Indradrive 常見故障及處理方法常見故障及處理方法F2048

26、電機內的電池耗盡 對策:更換電機后蓋內側的蓄電池 (1): housing-screw(2): Battery connector(3): Screws for mounting the battery.(4): Battery All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.252021/8/14何獲得新的何獲得新的VEP License點擊Setup All

27、rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.262021/8/14何獲得新的何獲得新的VEP License點擊License All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as co

28、py of passing by us.272021/8/14何獲得新的何獲得新的VEP License點擊Change license All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.282021/8/14何獲得新的何獲得新的VEP License記錄機器碼 All rights reserved by Bosch Rexroth AG, as well in cases of trade mark rights applications. All rights of disposal as copy of passing by us.292021/8/14何獲得新的何獲得新的VE