GageR&R數據資料表(A),,,,,,,,,,,,,,GaugeR&R報告,,,,,,,,,,,,,,,,

,,,,,,,,,,,日期：,//,,,,,,,,,,,,,,,,,,

受測零件,,,,量具,,,,,測量員,,,,,,,,,,,,,,,,,,日期：,/,/,

名稱：,,,,名稱：,,,,,1.單位/姓名：,,,,,由數據資料表得：,,,R=,0.0550,,XDIFF=,0.0550,,,Rp=,0.5389,,,,,

編號：,,,,編號：,,,,,2.單位/姓名：,,,,,允差=,0.6mm,,操作員人數(m)=,,,3,,零件數(n)=,,10,量測次數(t)=,,,2,,

特性：,,,,,,,,,3.單位/姓名：,,,,,量測單元分析,,,,,,,,,,,%全變異(TV),,,,,

規格：,0.80+/-0.3,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

測量員,測量,零件編號,,,,,,,,,,平均值,,重複性(EV),,,,,,,,,量測次數,K1,%EV=,100(EV/TV),,,,

編號,次數,1,2,3,4,5,6,7,8,9,10,,,EV=,R*,K1,,,,,,,2,4.56,=,100(,0.1672,,0.9007,)

A,1,0.650,1.000,0.850,0.850,0.550,1.000,0.950,0.850,1.000,0.600,,,=,0.0550,*,3.04,,,,,,3,3.04,=,18.56,%,,,

,2,0.600,1.000,0.800,0.950,0.450,1.000,0.950,0.800,1.000,0.700,,,=,0.1672,,,,,,,,4,2.50,%EV=,100(EV/Tolerance),,,,

,,0.650,0.950,0.800,0.900,0.550,1.000,0.900,0.850,0.950,0.650,,,,,,,,,,,,5,2.21,=,100(,0.1672,,0.6000,)

,平均值,0.6333,0.9833,0.8167,0.9000,0.5167,1.0000,0.9333,0.8333,0.9833,0.6500,X1=,0.8250,,,,,,,,,,,,=,27.87,%,,,

,全距,0.050,0.050,0.050,0.100,0.100,0.000,0.050,0.050,0.050,0.100,R1=,0.0600,再現性(AV),,,,,,,,,操作員人數,K2,%AV=,100(AV/TV),,,,

B,1,0.550,1.050,0.800,0.800,0.400,1.000,0.950,0.750,1.000,0.550,,,AV=,√〔(XDIFFxK2)2-(EV2/nt)〕,,,,,,,,2,3.65,=,100(,0.1453,,0.9007,)

,2,0.550,0.950,0.750,0.750,0.400,1.050,0.900,0.700,0.950,0.500,,,=,√〔(,0.0550,*,2.70,)2-(,0.1672,2/10*3)﹞,,3,2.70,=,16.14,%,,,

,,0.500,1.000,0.850,0.800,0.450,1.000,0.950,0.750,0.950,0.500,,,=,0.1453,,,,,,,,4,2.30,%AV=,100(AV/Tolerance),,,,

,平均值,0.5333,1.0000,0.8000,0.7833,0.4167,1.0167,0.9333,0.7333,0.9667,0.5167,X2=,0.7700,,,,,,,,,,5,2.08,=,100(,0.1453,,0.6000,)

,全距,0.050,0.100,0.100,0.050,0.050,0.050,0.050,0.050,0.050,0.050,R2=,0.0600,,,,,,,,,,,,=,24.22,%,,,

C,1,0.500,1.050,0.800,0.800,0.450,1.000,0.950,0.800,1.050,0.850,,,重複性與再現性(R&R),,,,,,,,,,,,,,,,

,2,0.550,1.000,0.800,0.800,0.500,1.050,0.950,0.800,1.050,0.800,,,R&R=,√(EV2+AV2),,,,,,,,,,%R&R=,100(R&R/TV),,,,

,,0.500,0.950,0.800,0.800,0.500,1.000,0.900,0.850,1.000,0.800,,,=,√(,0.1672,2+,0.1453,2),,,,,,=,100(,0.2215,,0.9007,)

,平均值,0.5167,1.0000,0.8000,0.8000,0.4833,1.0167,0.9333,0.8167,1.0333,0.8167,X3=,0.8217,=,0.2215,,,,,,,,,,=,24.60,%,,,

,全距,0.050,0.100,0.000,0.000,0.050,0.050,0.050,0.050,0.050,0.050,R3=,0.0450,,,,,,,,,,,,%R&R=,100(R&R/Tolerance),,,,

零件平均值,,0.5611,0.9944,0.8056,0.8278,0.4722,1.0111,0.9333,0.7944,0.9944,0.6611,X=,0.8056,,,,,,,,,,,,=,100(,0.2215,,0.6,)

,,,,,,,,,,,,,,,,,,,,,,,,,=,36.92,%,,,

GageR&R數據資料表(B),,,,,,,,,,,,,,零件變異(PV),,,,,,,,,零件數,K3,,,,,,

,,,,,,,,,,,,,,PV=,Rp*,K3,,,,,,,2,3.65,%PV=,100(PV/TV),,,,

零件全距,,Rp=零件平均值之最大值減最小值=,,,,,,1.011,─,0.472,=,0.5389,,=,0.5389,*,1.62,,,,,,3,2.70,=,100(,0.8730,,0.9007,)

操作員全距,,XDIFF=操作員平均值之最大值減最小值=,,,,,,0.825,─,0.770,=,0.0550,,=,0.8730,,,,,,,,4,2.30,=,96.93,%,,,

全距總平均,,R=﹝R1+R2+R3]/3,,,,=,0.0550,,,,,,,,,,,,,,,,5,2.08,,,,,,

數據總平均,,X=﹝X1+X2+X3]/3,,,,=,0.8056,,,,,,,,,,,,,,,,6,1.93,,,,,,

全距管制圖,,中心線CLR=,,,R=,0.0550,,,,,,,,全變異(TV),,,,,,,,,7,1.82,,,,,,

,,管制上限UCLR=,,,R*,D4=,0.055,*,2.574,=,0.1416,,,TV=,√(R&R)2+PV2,,,,,,,,8,1.74,,,,,,

,,管制下限LCLR=,,,R*,D3=,0.055,*,0,=,0.0000,,,=,√(,0.2215,2+,0.8730,2),,,,9,1.67,,,,,,

平均值管制圖,,中心線CLX=,,,X=,0.8056,,,,,,,,=,0.9007,,,,,,,,10,1.62,,,,,,

,,管制上限UCLX=,,,X+A2*R=,,0.806,+,1.023,*,0.055,=,0.8618,,,,,,,,,,,,,,,,,

,,管制下限LCLX=,,,X-A2*R=,,0.806,─,1.023,*,0.055,=,0.7493,,,,,,,,,,,,,,,,,

管制圖常數,,,,,,,,,,,,,,,結論：%R&R=,,,24.60,%,,量測系統,,,狀況良好,,(%R&R,,〈10%),,

,測量次數,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,t,A2,D3,D4,,,,,,,,,,,,,,,,,,,,尚可，待改進