全過程質(zhì)量管控介紹Thepresentationoftotalqualitycontrol特變電工沈陽變壓器集團(tuán)有限公司TBEASHENYANGTRANSFORMERGROUPCO.,LTD.全過程質(zhì)量管控介紹特變電工沈陽變壓器集團(tuán)有限公司一、質(zhì)量管理體系Qualitymanagementsystem質(zhì)量管理體系的建立Theestablishmentofthe

qualitymanagementsystem公司根據(jù)ISO9001標(biāo)準(zhǔn)要求建立了質(zhì)量管理體系文件，依據(jù)HAF003《核電廠質(zhì)量保證安全規(guī)定》建立了核電質(zhì)保體系文件，明確了從產(chǎn)品設(shè)計開發(fā)、原材料檢驗、生產(chǎn)制造、交付到售前及售后服務(wù)、質(zhì)量責(zé)任等一系列要求。CompanyaccordingtoISO9001standardsestablishedthequalitymanagementsystemdocuments,onthebasisof《Nuclearpowerplantsqualityassurancesafetyrules》establishednuclearpowerqualitysystemdocuments,

madeclearaseriesofrequirementsfromtheproductdesignanddevelopment,rawmaterialinspection,production,delivery，tothepre-saleandafter-salesservice,qualityresponsibility.一、質(zhì)量管理體系Qualitymanagementsys一、質(zhì)量管理體系Qualitymanagementsystem必備的產(chǎn)品實現(xiàn)過程資源：按照人、機、料、法、環(huán)五要素配備生產(chǎn)所需資源。人力資源匹配，生產(chǎn)一線員工獲得職業(yè)資格證書，具備上崗資格條件；生產(chǎn)過程包括的設(shè)備、工裝工具、計量器具等以滿足穩(wěn)定生產(chǎn)符合強制性認(rèn)證標(biāo)準(zhǔn)的產(chǎn)品要求；嚴(yán)控各類物料的傳遞、交接驗收流程，確保零部組件自身質(zhì)量；提供良好的生產(chǎn)作業(yè)場地，保證作業(yè)環(huán)境符合產(chǎn)品制造標(biāo)準(zhǔn)要求。Thenecessaryresourcesofproductrealizationprocess：

Equippedwithresourcesneededforproductionaccordingtothefiveelementsincludingpeople,machine,material,methodandenvironment.Humanresourcematchingreferstotheproductionlineemployeestoobtainprofessionalqualificationcertificate,havemountguardqualifications;Productionprocessusingtheequipment,tooling,measuringinstrumentsconformtothecompulsorycertificationstandardsofproductrequirementstomeetthestableproduction;Strictlycontroltheprocessofthetransmissionofallkindsofmaterialsandacceptance,ensurethequalityofthepartsandcomponent;Providegoodproductionarea,ensuretheworkingenvironmentconformtotherequirementsoftheproductmanufacturingstandards.一、質(zhì)量管理體系Qualitymanagementsys一、質(zhì)量管理體系Qualitymanagementsystem建立、完善文件制度化的保障體系，為確保產(chǎn)品實現(xiàn)過程得到有效管控，產(chǎn)品在制造階段遵循5W1H原則。從產(chǎn)品開工前的質(zhì)量策劃、交底文件、工藝方案、人員組織機構(gòu)、操作檢查記錄到產(chǎn)品完工后的組織鑒定、問題處理、轉(zhuǎn)序，各環(huán)節(jié)均依據(jù)文件制度，各項規(guī)章制度貫穿整個生產(chǎn)過程，具備一套完整的文件制度保障體系。Establishandperfectthefileinstitutionalguaranteesystem,inordertoensuretheproductrealizationprocesstoeffectivelycontrol,followtheprincipleof5W1Hproductsinthemanufacturingstage.Fromthequalityplanningbeforestarting,clarificationdocuments,processingplan,organization,operationandinspectionrecords，totheidentificationafterthecompletion,problemhandlingandtransfer,eachlinkallaccordingtothefilesystem,eachrulesandregulationsthroughoutthewholeproductionprocess,withacompletesetoffilesystemsecuritysystem.一、質(zhì)量管理體系Qualitymanagementsys一、質(zhì)量管理體系Qualitymanagementsystem質(zhì)量保證的措施?質(zhì)量保證信心來源于識別和確認(rèn)顧客及法律法規(guī)要求、產(chǎn)品設(shè)計開發(fā)、優(yōu)質(zhì)采購、精細(xì)生產(chǎn)、嚴(yán)格檢驗和試驗、周到細(xì)致的交付和售后服務(wù)過程的控制；?質(zhì)量意識的提升貫穿于全體員工；?國際、國家及行業(yè)標(biāo)準(zhǔn)的貫徹；?客觀的內(nèi)部質(zhì)量體系審核；?采用國際先進(jìn)生產(chǎn)、試驗設(shè)備、高精度的測量設(shè)備；?獨立的、周期性的質(zhì)量體系外部評估。QualityassurancemeasuresTheconfidenceofthequalityassurancecomesfromrecognitionandconfirmthecustomerandregulatoryrequirements,productdesignanddevelopment,highqualitysourcing,fineproduction,strictinspectionandtesting,deliveryandafter-salesserviceofthoughtfulprocesscontrol;Qualityconsciousnessraisesthroughoutallthestaff;Implementinginternational,nationalandindustrystandards;Objectiveinternalqualitysystemevaluation;Adoptinginternationaladvancedproductionandtestingequipment,highprecisionmeasuringequipment;Independent,periodicexternalqualitysystemevaluation.一、質(zhì)量管理體系Qualitymanagementsys一、質(zhì)量管理體系Qualitymanagementsystem質(zhì)量管理體系文件控制層次質(zhì)量手冊程序文件作業(yè)指導(dǎo)書

表單記錄職責(zé)、任務(wù)要求由誰何時去做什么如何去做用什么去證明QualitymanagementsystemdocumentcontrollevelQualitymanualProgramfilesOperationinstructionRecordResponsibilities、MissionrequirementsWho,whenandwhattodoHowtodoWhattoprove一、質(zhì)量管理體系Qualitymanagementsys二、產(chǎn)品實現(xiàn)過程Productrealizationprocess產(chǎn)品實現(xiàn)過程流程圖Productrealizationprocessflowchart二、產(chǎn)品實現(xiàn)過程Productrealizationpr二、產(chǎn)品實現(xiàn)過程--合同簽訂過程

Contractsigning

質(zhì)量控制要求Qualitycontrolrequirements●投標(biāo)文件滿足招標(biāo)文件和投標(biāo)評審的要求；Thebiddocumentstomeettherequirementsofthetenderdocumentsandbidevaluation；●合同條款與投標(biāo)文件的偏差得到澄清；Clarifythedeviationofthetermsofthecontractandbiddocuments；●合同條款、技術(shù)協(xié)議滿足用戶要求并能完全履行。Thetermsofthecontract,thetechnicalagreementcanmeetuserrequirementsandbeabletocompletelyfulfill.質(zhì)量保證措施Qualityassurancemeasures●投標(biāo)文件遞交前對所有條款進(jìn)行評審；Reviewalltermsbeforebiddingdocumentssubmitted；●合同簽訂前對所有合同條款進(jìn)行評審。Reviewallthetermsofthecontractbeforethecontractsigning.質(zhì)量控制要點Qualitycontrolpoints●檢查投標(biāo)的技術(shù)參數(shù)、原材料及組部件采購周期、工藝條件、試驗要求、產(chǎn)品交貨期、付款方式、投標(biāo)保證金和履約保證金回收、質(zhì)保期、違約金等條款是否符合公司和用戶要求；Checkwhethertheclausesofthetechnicaldataofthebidding,rawmaterialandpartspurchasingcycle,processconditions,testingrequirements,productdeliverytime,paymentterms,bidbondandperformancebond,qualityassuranceperiod,thepenaltyduetobreachofcontractareaccordancewiththerequirementsofthecompaniesandusers；●檢查合同條款與投標(biāo)條款的偏差。Checkthedeviationofthetermsofthecontractandtenderclause.質(zhì)量檢驗記錄Qualityinspectionrecords●投標(biāo)評審表；●

合同評審表（銷售類）。Bidevaluationtable；Thecontractreviewform(sales)招標(biāo)文件Biddocuments投標(biāo)評審Bidevaluation投標(biāo)Bidding中標(biāo)后合同評審Afterwinningthecontractreview簽訂合同Signthecontract二、產(chǎn)品實現(xiàn)過程--合同簽訂過程

Contractsig二、產(chǎn)品實現(xiàn)過程--設(shè)計和開發(fā)過程

Designanddevelopment

質(zhì)量控制要求Qualitycontrolrequirements●設(shè)計圖樣、技術(shù)條件符合訂貨合同（合同轉(zhuǎn)交單）、技術(shù)協(xié)議、與產(chǎn)品有關(guān)的技術(shù)標(biāo)準(zhǔn)及相關(guān)的法律和法規(guī)的要求。Designdrawings,technicalconditionscomplywiththeordercontract(contracttransferlist),thetechnicalagreement,relatedtotheproductwiththerequirementsoftechnicalstandardandrelatedlawsandregulations.質(zhì)量保證措施Qualityassurancemeasures●產(chǎn)品設(shè)計編制設(shè)計任務(wù)書及設(shè)計計劃；Preparethedesignspecificationanddesignplan；●設(shè)計過程應(yīng)用潛在失效模式及后果分析工具（FMEA）；Designcourseapplicationpotentialfailuremodesandeffectsanalysistool(FMEA)；●設(shè)計文件100％經(jīng)過校核、會簽、審核、批準(zhǔn)；100%designdocumentswillbechecked，

signed,reviewedandapproved；●重點項目、重大產(chǎn)品、新產(chǎn)品組織技術(shù)專家評審。Organizetechnicalexpertreviewforthekeyprojects,majorproductsandnewproduct.質(zhì)量控制要點Qualitycontrolpoints●設(shè)計初步評審；

●設(shè)計技術(shù)評審；●產(chǎn)品圖紙評審；

●工藝會簽；●設(shè)計驗證；

●設(shè)計確認(rèn)；●設(shè)計更改。Preliminarydesignreview；Technologydesignreview；Productdrawingreview；Signofprocess；Designverification；Designconfirmation；Designchange.質(zhì)量檢驗記錄Qualityinspectionrecords●設(shè)計評審記錄；Designreviewrecord；●設(shè)計驗證記錄；Designverificationrecord；●設(shè)計確認(rèn)記錄。Designconfirmationrecord.合同協(xié)議Contractagreement初步設(shè)計Preliminarydesign設(shè)計評審Designreview技術(shù)設(shè)計Technicaldesign評審和審批Reviewandapproval設(shè)計驗證Designverification繪圖Drawing審核批準(zhǔn)Approval發(fā)放Issue二、產(chǎn)品實現(xiàn)過程--設(shè)計和開發(fā)過程

Designand二、產(chǎn)品實現(xiàn)過程--采購過程

Procurement

質(zhì)量控制要求Qualitycontrolrequirements●按技術(shù)文件及合同要求組織采購；Organizeprocurementaccordingtothetechnicaldocumentsandcontractrequirements；●物資滿足相應(yīng)標(biāo)準(zhǔn)要求；Goodsmeettherequirementsofrelevantstandards；●供方為合格供方；Thesupplierisqualifiedsupplier；●按相關(guān)要求進(jìn)行物資貯存和標(biāo)識。Storageandidentifygoodsaccordingtotherequirementsoftherelevant.質(zhì)量保證措施Qualityassurancemeasures●進(jìn)廠物資（按批次）100%進(jìn)行檢查或驗證；Goodsintothefactory(inbatches)100%willbeinspectedorcertificated;●絕緣成型件利用X光檢測儀逐件進(jìn)行檢測；InsulationpartstestusingX-raydetectoronebyone；●重點材料、組部件派監(jiān)造人員現(xiàn)場監(jiān)造；Arrangesupervisionpersonnelon-sitesupervisionforthekeymaterialsandparts；●開展供方選擇、評價和重新評價工作；Developthesupplierselection,evaluationandreappraisal.質(zhì)量控制要點Qualitycontrolpoints●開展供方評價，選擇合格供方；Carryoutthesupplierevaluation,selectthequalifiedsupplier；●組織采購合同評審；Organizepurchaseorderreview；●采購物資外觀和性能檢查；Goodsappearancecheckandperformancetests；●物資貯存條件及標(biāo)識檢查。Materialstorageconditionsandidentitycheck.質(zhì)量檢驗記錄Qualityinspectionrecords●材料、組部件采購計劃；Purchaseplan；●原材料進(jìn)廠檢驗記錄；Inspectionrecord；●供應(yīng)商基本狀況調(diào)查表；Suppliersbasicstatusquestionnaire；●供方業(yè)績內(nèi)部評價匯總表。Thesupplierperformanceinternalevaluationsummarytable.材料購買單Materialpurchaseorder選擇供方Supplierselection合同評審Contractreview進(jìn)貨檢驗Incominginspection入庫Enteringwarehouse貯存Storage發(fā)放Issue二、產(chǎn)品實現(xiàn)過程--采購過程

Procurement

質(zhì)量二、產(chǎn)品實現(xiàn)過程—鐵心生產(chǎn)過程

Coreproduction

質(zhì)量控制要求Qualitycontrolrequirements●產(chǎn)品尺寸、毛刺、銹蝕、波浪度及絕緣電阻符合圖紙、技術(shù)標(biāo)準(zhǔn)和合同協(xié)議要求；Productsize,burr,rust,wavesandinsulationresistanceinaccordancewiththedrawings,technicalstandardsandthecontractrequirements；●產(chǎn)品清潔度。Productcleanliness.質(zhì)量保證措施Qualityassurancemeasures●鐵芯片按GB2828方法抽樣檢驗；CorelaminationissamplinginspectedaccordingtoGB2828method；●鐵芯疊裝100％檢查；Lamination

100%willbeinspected；●縱剪、橫剪采用德國進(jìn)口喬格線加工，硅鋼片存貯采用立體庫；SiliconsteelsheetcutbyGermanimportbrendonDEjongeline，andstorageusingthree-dimensionallibrary；●日降塵量控制在20mg/㎡以下。Thedailyheavycontrolunder20mg/㎡.質(zhì)量控制要點Qualitycontrolpoints●鐵芯片尺寸，鐵芯直徑、窗口尺寸檢查；Corelaminationsize,corediameter,andthesizeofthewindowinspection；●鐵芯垂直度檢查；Coreverticalityinspection；●鐵芯疊積縫檢查；Corepilejointinspection；●鐵芯絕緣電阻測量；Coreinsulationresistancemeasurements；●鐵芯清潔度檢查。Corecleanlinessinspection.質(zhì)量檢驗記錄Qualityinspectionrecords●鐵芯片縱剪操作檢查記錄；Longitudinalshearoperationandinspectionrecord；●鐵芯片橫剪操作檢查記錄；Transverseshearoperationandinspectionrecord；●鐵芯疊裝操作、檢查記錄。Laminationoperationandinspectionrecord.作業(yè)計劃、圖紙、技術(shù)要求Workplans,drawings,technicalrequirements硅鋼片驗收Siliconsteelsheetacceptance縱向剪切Longitudinalshear橫向剪切Transverseshear檢查Inspection鐵芯疊裝Lamination試驗Testing最后檢查Finalinspection二、產(chǎn)品實現(xiàn)過程—鐵心生產(chǎn)過程

Coreproducti二、產(chǎn)品實現(xiàn)過程—絕緣件生產(chǎn)過程

Insulationpartsproduction

質(zhì)量控制要求Qualitycontrolrequirements●絕緣件尺寸和外觀要求；Insulationpartssizeandappearancerequirements；●地屏、靜電板引線焊接圓滑過渡，無尖角毛刺；Earthingscreen，electrostaticplatewireweldingsmoothtransition，nsharpcornersburr；●絕緣件清潔度。Insulationpartscleanliness.質(zhì)量保證措施Qualityassurancemeasures●絕緣件100%檢查；Insulationparts100%willbeinspected；●粉塵區(qū)和絕緣件粘合區(qū)進(jìn)行隔離；Isolationdustareaandinsulationadhesivearea；●絕緣車間為全封閉廠房，日降塵量控制在20mg/㎡以下，溫度控制在25～28℃、濕度控制在35%RH。Insulationisfullyenclosedworkshop,workshopdailyheavycontrolunder20mg/㎡,thetemperaturecontrolin25to28℃,humiditycontrolat35%RH.質(zhì)量控制要點Qualitycontrolpoints●絕緣件尺寸（長、寬、厚、孔距等）測量；Insulationpartssize(length,width,thickness,pitch,etc.)inspection；●靜電板引線焊接、絕緣包扎檢查；Electrostaticplatewirewelding，

insulationbandaginginspection；●地屏引線焊接和電阻測量；Earthingscreenwireweldingandresistancemeasurement；●外觀及清潔度檢查。Appearanceandcleanlinessinspection.質(zhì)量檢驗記錄Qualityinspectionrecords●地屏制造操作檢查記錄；Earthingscreenoperationandinspectionrecord；●靜電板制造操作檢查記錄；Electrostaticplateoperationandinspectionrecord；●鐵軛墊塊制造操作檢查記錄；Yokespaceroperationandinspectionrecord；●紙板筒制造操作檢查記錄。Cylinderoperationandinspectionrecord.作業(yè)計劃、圖紙、技術(shù)要求Workplans,drawings,technicalrequirements絕緣材料驗收Insulationmaterialsacceptance下料Inputmaterial絕緣件加工Insulationpartsprocessing絕緣件檢查Insulationpartsinspection二、產(chǎn)品實現(xiàn)過程—絕緣件生產(chǎn)過程

Insulationp二、產(chǎn)品實現(xiàn)過程—線圈生產(chǎn)過程

Windingproduction

質(zhì)量控制要求Qualitycontrolrequirements●線圈繞制、組裝符合圖紙及技術(shù)條件要求；Windingrolling,assemblingconformtotherequirementsofthedrawingsandtechnicalconditions;●線圈出頭屏蔽符合圖紙、技術(shù)條件要求；Windingheadshieldingconformtotherequirementsofthedrawingsandtechnicalconditions；●線圈無斷路、短路；Windingwithoutopencircuitandshortcircuit；●產(chǎn)品清潔。Productcleanliness.質(zhì)量保證措施Qualityassurancemeasures●線圈卷制、組裝100%檢查；Windingrolling,assembly100%willbeinspected；●重點部位及關(guān)鍵尺寸組織技術(shù)人員現(xiàn)場鑒定；Keypartsoftheorganizationtechnicalpersonnelon-siteidentificationandcriticaldimensions；●全封閉線圈生產(chǎn)車間日降塵量在20mg/㎡以下，濕度低于40%，溫度在25-28℃之間。Fullyenclosedwindingworkshop,heavyunder20mg/㎡,humiditybelow40%,thetemperatureisbetween25to28℃.質(zhì)量控制要點Qualitycontrolpoints●導(dǎo)線線規(guī)、絕緣厚度檢查；

Wiregauge,thethicknessofinsulationinspection；●線圈匝數(shù)、幅向尺寸檢查及線圈短路、斷路測量；

Windingcirclenumber,thesizeofthepicturetocheckandcoilshortcircuit,opencircuitmeasurement；●組裝后高度檢查；Afterassemblyheightmeasurement；●線圈出頭屏蔽檢查；Windingexitshieldinspection；●產(chǎn)品清潔度檢查。Productcleanlinessinspection.質(zhì)量檢驗記錄Qualityinspectionrecords●線圈卷制操作、檢查記錄；Windingrollingoperationandinspectionrecord；●線圈組裝操作、檢查記錄。Windingassemblyoperationandinspectionrecord.作業(yè)計劃、圖紙、技術(shù)要求Workplans,drawings,technicalrequirements導(dǎo)線、絕緣件驗收Wire,insulationpartsacceptance線圈繞制Windingrolling檢查Inspection線圈組裝Windingassembly短路、斷路檢查Shortcircuit,opencircuitinspection最終檢查Finalinspection二、產(chǎn)品實現(xiàn)過程—線圈生產(chǎn)過程

Windingprodu二、產(chǎn)品實現(xiàn)過程—油箱生產(chǎn)過程

Tankproduction

質(zhì)量控制要求Qualitycontrolrequirements●油箱及附件焊線質(zhì)量符合圖紙和工藝要求；Tankandaccessoriesweldinglinequalityconformtothedrawingsandtechnicalrequirements；●油箱尺寸、機械強度符合圖紙和工藝要求；Tanksize,mechanicalstrengthinaccordancewiththedrawingsandprocessrequirements;●油箱表面無銹跡、油跡、灰塵；Tanksurfaceisnorust,oilstains,dust;●油箱涂漆質(zhì)量符合圖紙和工藝要求。Tankpaintqualityconformtothedrawingsandtechnicalrequirements.質(zhì)量保證措施Qualityassurancemeasures●油箱尺寸、正壓試驗、真空試驗、預(yù)裝100%檢查；Tanksize,positivepressuretest,vacuumtest，preassemble100%willbeinspected；●油箱焊線檢測采用無損探傷；Tankweldinglinedetectionusingnondestructiveflawdetection。質(zhì)量控制要點Qualitycontrolpoints●油箱對裝、焊裝尺寸及焊線質(zhì)量檢查；Tanktothepacksize,weldingandweldinglinequalityinspection；●油箱整體試漏，抽真空試驗、正壓試驗檢查；Wholetankleakage,vacuumtest,positivepressuretest;●油箱及附件預(yù)裝檢查；Preassembleinspection；●油箱吹砂、涂漆及清潔度質(zhì)量檢查。Tankofblownsand,paintandcleanlinessqualityinspection.質(zhì)量檢驗記錄Qualityinspectionrecords●油箱焊接操作、檢查記錄；Tankweldingoperationandinspectionrecord；●油箱及附件預(yù)裝操作、檢查記錄；Tankandaccessoriespreassembleoperationandinspectionrecord；●油箱清理、噴漆操作、檢查記錄。Tankcleaning,paintingoperationandinspectionrecord.

作業(yè)計劃、圖紙、技術(shù)要求Workplans,drawings,technicalrequirements鋼板預(yù)處理Steelplatepretreatment油箱焊裝Tankwelding檢查Inspection預(yù)裝Preassemble試漏檢查Leakcheck吹砂Blowingsand涂漆Painting最終檢查Finalinspection二、產(chǎn)品實現(xiàn)過程—油箱生產(chǎn)過程

Tankproducti二、產(chǎn)品實現(xiàn)過程—產(chǎn)品裝配、試驗過程

Assemblyandtesting

二、產(chǎn)品實現(xiàn)過程—產(chǎn)品裝配、試驗過程

Assemblya二、產(chǎn)品實現(xiàn)過程—產(chǎn)品裝配、試驗過程

Assemblyandtesting

二、產(chǎn)品實現(xiàn)過程—產(chǎn)品裝配、試驗過程

Assemblya二、產(chǎn)品實現(xiàn)過程—產(chǎn)品裝配、試驗過程Assemblyandtesting

質(zhì)量控制要求Qualitycontrolrequirements●產(chǎn)品絕緣裝配、引線裝配、器身干燥處理、真空處理、總裝配符合圖紙、工藝標(biāo)準(zhǔn)及技術(shù)條件要求；Productinsulation,wireassembly,assemblybodydryingtreatment,vacuumtreatmentandfinalassemblydrawings,processstandardsandtechnicalrequirements；●產(chǎn)品試驗結(jié)果滿足技術(shù)條件、合同及技術(shù)協(xié)議要求；Producttestresultsmeetthetechnicalconditions,contractandtechnicalagreementrequirements；●產(chǎn)品清潔。Productcleanliness.質(zhì)量保證措施Qualityassurancemeasures●產(chǎn)品絕緣裝配、引線裝配、器身干燥處理、真空處理、總裝配100%檢查；Insulationassembly,leadassembly,activepartdrying,vacuumprocessing,finalassembly100%willbeinspected.●器身整理在全封閉、可調(diào)控溫濕度的整理間內(nèi)完成；Activepartcollationcarryoutinafullyenclosedroom,wheretemperatureandhumiditycanbe

adjusted.●產(chǎn)品試驗按合同協(xié)議和技術(shù)條件逐項試驗；Producttestitembyitemaccordingtothecontractagreementandthetechnicalconditionsoftest.質(zhì)量控制要點Qualitycontrolpoints●鐵芯接縫、波浪度、垂直度、松緊度檢查；Coreseam,wavedegree,verticaldegree,firmnessinspection；

●器身絕緣距離、引線連接、出頭屏蔽檢查；Activepartinsulationdistance,leadconnection,exitshieldinspection；●器身干燥處理檢查；Activepartdryinginspection；●安裝尺寸及絕緣距離檢查；Installationsize,andinsulationdistanceinspection；●產(chǎn)品真空處理檢查；Vacuumprocessinginspection；●產(chǎn)品最終試驗；Finaltesting。

質(zhì)量檢驗記錄Qualityinspectionrecords●絕緣裝配操作、檢查記錄；Insulationassemblyoperationandinspectionrecord；●引線裝配操作、檢查記錄；Leadassemblyoperationandinspectionrecord；●總裝配操作、檢查記錄；Finalassemblyoperationsandinspectionrecord；●試驗記錄。Testrecord.

二、產(chǎn)品實現(xiàn)過程—產(chǎn)品裝配、試驗過程Assemblyand二、產(chǎn)品實現(xiàn)過程—產(chǎn)品運輸、現(xiàn)場安裝及驗收過程

Transportationandinstallation

質(zhì)量控制要求Qualitycontrolrequirements●產(chǎn)品裝車、運輸過程按要求進(jìn)行全過程監(jiān)控；Comprehensivemonitoringloadingandtransportationinaccordancewithrequirements；●產(chǎn)品現(xiàn)場安裝后符合現(xiàn)場驗收標(biāo)準(zhǔn)要求；On-siteinstallationisaccordancewiththerequirementsofthesiteacceptancecriteria；●產(chǎn)品現(xiàn)場試驗結(jié)果符合技術(shù)協(xié)議及合同要求。Fieldtestresultsconformtothetechnicalagreementandcontractrequirements.質(zhì)量保證措施Qualityassurancemeasures●產(chǎn)品裝車、發(fā)運、現(xiàn)場安裝過程100%檢查；Loading,delivery,siteinstallation100%willbeinspection；●產(chǎn)品運輸利用沖擊記錄儀進(jìn)行全程監(jiān)控；Producttransportationmonitoredbyimpactrecorder；●產(chǎn)品現(xiàn)場驗收試驗與用戶共同完成。Completetheproductacceptancetestonsitetogetherwiththeusers

.

質(zhì)量控制要點Qualitycontrolpoints●產(chǎn)品裝車檢查；Loading

inspection●產(chǎn)品發(fā)運前檢查；Inspectionbeforetheshipment●產(chǎn)品運輸過程控制；Transportprocesscontrol；●現(xiàn)場主體、零部件驗收檢查；Acceptanceinspection；●產(chǎn)品現(xiàn)場安裝質(zhì)量檢查；On-siteinstallationqualityinspection；●產(chǎn)品現(xiàn)場驗收試驗。Acceptancetesting.質(zhì)量檢驗記錄Qualityinspectionrecords●產(chǎn)品裝車發(fā)運檢查記錄；Loadingofshipmentinspectionrecord；●產(chǎn)品現(xiàn)場主體及零部件驗收檢查記錄；Siteacceptanceinspectionrecord；●現(xiàn)場安裝操作、檢查記錄；Installationoperationandinspectionrecord；●產(chǎn)品現(xiàn)場驗收試驗記錄。Siteacceptancetestrecord.

產(chǎn)品裝車Loading檢查Inspection發(fā)運運輸Transportation運輸過程監(jiān)控Transportprocessmonitoring現(xiàn)場驗收Siteacceptance現(xiàn)場安裝Siteinstallation安裝驗收檢查Installationandacceptanceinspection驗收試驗Acceptancetesting產(chǎn)品運行Running售后服務(wù)After-salesservice二、產(chǎn)品實現(xiàn)過程—產(chǎn)品運輸、現(xiàn)場安裝及驗收過程

Transp三、檢查控制Inspection原材料、組部件質(zhì)量控制制定關(guān)鍵原材料、組部件的供應(yīng)商選擇、評定和日常管理程序，確保供應(yīng)商提供的關(guān)鍵原材料、組部件的質(zhì)量具有一致性；原材料、組部件進(jìn)廠以后，由專職檢驗員依據(jù)檢驗標(biāo)準(zhǔn)和技術(shù)要求進(jìn)行檢查，避免問題產(chǎn)品流入生產(chǎn)工序；對于關(guān)鍵原材料、組部件，公司增加了駐廠監(jiān)造和進(jìn)廠檢驗等規(guī)定，通過質(zhì)量管理延伸和對供應(yīng)商質(zhì)量體系運行情況的現(xiàn)場監(jiān)控，進(jìn)一步嚴(yán)把原材料質(zhì)量關(guān)。Rawmaterials,setofpartsqualitycontrolDevelopproceduresofkeyrawmaterialsandpartssupplierselection,evaluationanddailymanagement,toensurethatsuppliersqualityhasconsistency;Aftertherawmaterialsandpartsenteringthefactory,inspectorsaccordingtotheinspectionstandardsandtechnicalrequirementsforinspection,toavoiddefectiveproductsintotheproductionprocess;Forkeyrawmaterialsandparts,thecompanyhasincreasedintothefactoryinspectionandsupervisionregulation,throughqualitymanagementextensionandon-sitemonitoringofsupplierqualitysystemoperation,Tofurtherstrengthenrawmaterialandpartsqualitycontrol.

三、檢查控制Inspection原材料、組部件質(zhì)量控制

三、檢查控制Inspection原材料、組部件進(jìn)廠檢查流程：MaterialInspectionProcess

供應(yīng)商采購部物資管理配送中心質(zhì)檢部檢查員收料單報檢物資管理配送中心（入庫）檢驗合格檢驗不合格ProvidersProcurementdepartmentMaterialreceiptStoragecentreinspectionInspectorqualifiedunqualifiedStorage

三、檢查控制Inspection原材料、組部件進(jìn)廠檢查流程：三、檢查控制Inspection過程質(zhì)量控制對關(guān)鍵、特殊生產(chǎn)工序進(jìn)行識別，制定相應(yīng)的工藝作業(yè)指導(dǎo)書；培養(yǎng)并考核關(guān)鍵、特殊工序操作人員具備相應(yīng)的能力；建立并保持對生產(chǎn)設(shè)備、檢驗和試驗設(shè)備進(jìn)行維護(hù)保養(yǎng)的制度；制定并保持文件化的例行檢驗和確認(rèn)檢驗程序，對適宜的過程參數(shù)和產(chǎn)品特性進(jìn)行監(jiān)測；建立不合格品的控制程序，使生產(chǎn)的全部過程處于受控狀態(tài)，確保產(chǎn)品外觀與性能與設(shè)計輸出要求保持一致。ProcessqualitycontrolIdentifykeyandspecialproductionprocess，andmakethecorrespondingprocessfiles;Trainandassessofthekeyandspecialprocessoperatorstomakethemhavecorrespondingability;Establishandmaintainthemaintenancesystemofproductionequipment,inspectionandtestingequipment;Developandmaintainprogramfilesofroutineinspectionandconfirmation,tomonitoringtheappropriateprocessparametersandproductcharacteristics;Establishproceduresforcontrolofnonconformingproduct,toensurethatallproductionprocessundercontrol

andtheproductappearanceandperformancerequirementsconsistentwiththedesignoutput.三、檢查控制Inspection過程質(zhì)量控制三、檢查控制Inspection生產(chǎn)過程檢查流程：ProductionInspectionProcess生產(chǎn)過程各工序質(zhì)檢部檢查員判別合格下工序不合格WorkshopProcedureInspectorTestingNextprocedureYesNo三、檢查控制Inspection生產(chǎn)過程檢查流程：生產(chǎn)過程各特變電工變壓器全過程質(zhì)量管控介紹The-presentation-of-total-quality-control課件

全過程質(zhì)量管控介紹Thepresentationoftotalqualitycontrol特變電工沈陽變壓器集團(tuán)有限公司TBEASHENYANGTRANSFORMERGROUPCO.,LTD.全過程質(zhì)量管控介紹特變電工沈陽變壓器集團(tuán)有限公司一、質(zhì)量管理體系Qualitymanagementsystem質(zhì)量管理體系的建立Theestablishmentofthe

qualitymanagementsystem公司根據(jù)ISO9001標(biāo)準(zhǔn)要求建立了質(zhì)量管理體系文件，依據(jù)HAF003《核電廠質(zhì)量保證安全規(guī)定》建立了核電質(zhì)保體系文件，明確了從產(chǎn)品設(shè)計開發(fā)、原材料檢驗、生產(chǎn)制造、交付到售前及售后服務(wù)、質(zhì)量責(zé)任等一系列要求。CompanyaccordingtoISO9001standardsestablishedthequalitymanagementsystemdocuments,onthebasisof《Nuclearpowerplantsqualityassurancesafetyrules》establishednuclearpowerqualitysystemdocuments,

madeclearaseriesofrequirementsfromtheproductdesignanddevelopment,rawmaterialinspection,production,delivery，tothepre-saleandafter-salesservice,qualityresponsibility.一、質(zhì)量管理體系Qualitymanagementsys一、質(zhì)量管理體系Qualitymanagementsystem必備的產(chǎn)品實現(xiàn)過程資源：按照人、機、料、法、環(huán)五要素配備生產(chǎn)所需資源。人力資源匹配，生產(chǎn)一線員工獲得職業(yè)資格證書，具備上崗資格條件；生產(chǎn)過程包括的設(shè)備、工裝工具、計量器具等以滿足穩(wěn)定生產(chǎn)符合強制性認(rèn)證標(biāo)準(zhǔn)的產(chǎn)品要求；嚴(yán)控各類物料的傳遞、交接驗收流程，確保零部組件自身質(zhì)量；提供良好的生產(chǎn)作業(yè)場地，保證作業(yè)環(huán)境符合產(chǎn)品制造標(biāo)準(zhǔn)要求。Thenecessaryresourcesofproductrealizationprocess：

Equippedwithresourcesneededforproductionaccordingtothefiveelementsincludingpeople,machine,material,methodandenvironment.Humanresourcematchingreferstotheproductionlineemployeestoobtainprofessionalqualificationcertificate,havemountguardqualifications;Productionprocessusingtheequipment,tooling,measuringinstrumentsconformtothecompulsorycertificationstandardsofproductrequirementstomeetthestableproduction;Strictlycontroltheprocessofthetransmissionofallkindsofmaterialsandacceptance,ensurethequalityofthepartsandcomponent;Providegoodproductionarea,ensuretheworkingenvironmentconformtotherequirementsoftheproductmanufacturingstandards.一、質(zhì)量管理體系Qualitymanagementsys一、質(zhì)量管理體系Qualitymanagementsystem建立、完善文件制度化的保障體系，為確保產(chǎn)品實現(xiàn)過程得到有效管控，產(chǎn)品在制造階段遵循5W1H原則。從產(chǎn)品開工前的質(zhì)量策劃、交底文件、工藝方案、人員組織機構(gòu)、操作檢查記錄到產(chǎn)品完工后的組織鑒定、問題處理、轉(zhuǎn)序，各環(huán)節(jié)均依據(jù)文件制度，各項規(guī)章制度貫穿整個生產(chǎn)過程，具備一套完整的文件制度保障體系。Establishandperfectthefileinstitutionalguaranteesystem,inordertoensuretheproductrealizationprocesstoeffectivelycontrol,followtheprincipleof5W1Hproductsinthemanufacturingstage.Fromthequalityplanningbeforestarting,clarificationdocuments,processingplan,organization,operationandinspectionrecords，totheidentificationafterthecompletion,problemhandlingandtransfer,eachlinkallaccordingtothefilesystem,eachrulesandregulationsthroughoutthewholeproductionprocess,withacompletesetoffilesystemsecuritysystem.一、質(zhì)量管理體系Qualitymanagementsys一、質(zhì)量管理體系Qualitymanagementsystem質(zhì)量保證的措施?質(zhì)量保證信心來源于識別和確認(rèn)顧客及法律法規(guī)要求、產(chǎn)品設(shè)計開發(fā)、優(yōu)質(zhì)采購、精細(xì)生產(chǎn)、嚴(yán)格檢驗和試驗、周到細(xì)致的交付和售后服務(wù)過程的控制；?質(zhì)量意識的提升貫穿于全體員工；?國際、國家及行業(yè)標(biāo)準(zhǔn)的貫徹；?客觀的內(nèi)部質(zhì)量體系審核；?采用國際先進(jìn)生產(chǎn)、試驗設(shè)備、高精度的測量設(shè)備；?獨立的、周期性的質(zhì)量體系外部評估。QualityassurancemeasuresTheconfidenceofthequalityassurancecomesfromrecognitionandconfirmthecustomerandregulatoryrequirements,productdesignanddevelopment,highqualitysourcing,fineproduction,strictinspectionandtesting,deliveryandafter-salesserviceofthoughtfulprocesscontrol;Qualityconsciousnessraisesthroughoutallthestaff;Implementinginternational,nationalandindustrystandards;Objectiveinternalqualitysystemevaluation;Adoptinginternationaladvancedproductionandtestingequipment,highprecisionmeasuringequipment;Independent,periodicexternalqualitysystemevaluation.一、質(zhì)量管理體系Qualitymanagementsys一、質(zhì)量管理體系Qualitymanagementsystem質(zhì)量管理體系文件控制層次質(zhì)量手冊程序文件作業(yè)指導(dǎo)書

表單記錄職責(zé)、任務(wù)要求由誰何時去做什么如何去做用什么去證明QualitymanagementsystemdocumentcontrollevelQualitymanualProgramfilesOperationinstructionRecordResponsibilities、MissionrequirementsWho,whenandwhattodoHowtodoWhattoprove一、質(zhì)量管理體系Qualitymanagementsys二、產(chǎn)品實現(xiàn)過程Productrealizationprocess產(chǎn)品實現(xiàn)過程流程圖Productrealizationprocessflowchart二、產(chǎn)品實現(xiàn)過程Productrealizationpr二、產(chǎn)品實現(xiàn)過程--合同簽訂過程

Contractsigning

質(zhì)量控制要求Qualitycontrolrequirements●投標(biāo)文件滿足招標(biāo)文件和投標(biāo)評審的要求；Thebiddocumentstomeettherequirementsofthetenderdocumentsandbidevaluation；●合同條款與投標(biāo)文件的偏差得到澄清；Clarifythedeviationofthetermsofthecontractandbiddocuments；●合同條款、技術(shù)協(xié)議滿足用戶要求并能完全履行。Thetermsofthecontract,thetechnicalagreementcanmeetuserrequirementsandbeabletocompletelyfulfill.質(zhì)量保證措施Qualityassurancemeasures●投標(biāo)文件遞交前對所有條款進(jìn)行評審；Reviewalltermsbeforebiddingdocumentssubmitted；●合同簽訂前對所有合同條款進(jìn)行評審。Reviewallthetermsofthecontractbeforethecontractsigning.質(zhì)量控制要點Qualitycontrolpoints●檢查投標(biāo)的技術(shù)參數(shù)、原材料及組部件采購周期、工藝條件、試驗要求、產(chǎn)品交貨期、付款方式、投標(biāo)保證金和履約保證金回收、質(zhì)保期、違約金等條款是否符合公司和用戶要求；Checkwhethertheclausesofthetechnicaldataofthebidding,rawmaterialandpartspurchasingcycle,processconditions,testingrequirements,productdeliverytime,paymentterms,bidbondandperformancebond,qualityassuranceperiod,thepenaltyduetobreachofcontractareaccordancewiththerequirementsofthecompaniesandusers；●檢查合同條款與投標(biāo)條款的偏差。Checkthedeviationofthetermsofthecontractandtenderclause.質(zhì)量檢驗記錄Qualityinspectionrecords●投標(biāo)評審表；●

合同評審表（銷售類）。Bidevaluationtable；Thecontractreviewform(sales)招標(biāo)文件Biddocuments投標(biāo)評審Bidevaluation投標(biāo)Bidding中標(biāo)后合同評審Afterwinningthecontractreview簽訂合同Signthecontract二、產(chǎn)品實現(xiàn)過程--合同簽訂過程

Contractsig二、產(chǎn)品實現(xiàn)過程--設(shè)計和開發(fā)過程

Designanddevelopment

質(zhì)量控制要求Qualitycontrolrequirements●設(shè)計圖樣、技術(shù)條件符合訂貨合同（合同轉(zhuǎn)交單）、技術(shù)協(xié)議、與產(chǎn)品有關(guān)的技術(shù)標(biāo)準(zhǔn)及相關(guān)的法律和法規(guī)的要求。Designdrawings,technicalconditionscomplywiththeordercontract(contracttransferlist),thetechnicalagreement,relatedtotheproductwiththerequirementsoftechnicalstandardandrelatedlawsandregulations.質(zhì)量保證措施Qualityassurancemeasures●產(chǎn)品設(shè)計編制設(shè)計任務(wù)書及設(shè)計計劃；Preparethedesignspecificationanddesignplan；●設(shè)計過程應(yīng)用潛在失效模式及后果分析工具（FMEA）；Designcourseapplicationpotentialfailuremodesandeffectsanalysistool(FMEA)；●設(shè)計文件100％經(jīng)過校核、會簽、審核、批準(zhǔn)；100%designdocumentswillbechecked，

signed,reviewedandapproved；●重點項目、重大產(chǎn)品、新產(chǎn)品組織技術(shù)專家評審。Organizetechnicalexpertreviewforthekeyprojects,majorproductsandnewproduct.質(zhì)量控制要點Qualitycontrolpoints●設(shè)計初步評審；

●設(shè)計技術(shù)評審；●產(chǎn)品圖紙評審；

●工藝會簽；●設(shè)計驗證；

●設(shè)計確認(rèn)；●設(shè)計更改。Preliminarydesignreview；Technologydesignreview；Productdrawingreview；Signofprocess；Designverification；Designconfirmation；Designchange.質(zhì)量檢驗記錄Qualityinspectionrecords●設(shè)計評審記錄；Designreviewrecord；●設(shè)計驗證記錄；Designverificationrecord；●設(shè)計確認(rèn)記錄。Designconfirmationrecord.合同協(xié)議Contractagreement初步設(shè)計Preliminarydesign設(shè)計評審Designreview技術(shù)設(shè)計Technicaldesign評審和審批Reviewandapproval設(shè)計驗證Designverification繪圖Drawing審核批準(zhǔn)Approval發(fā)放Issue二、產(chǎn)品實現(xiàn)過程--設(shè)計和開發(fā)過程

Designand二、產(chǎn)品實現(xiàn)過程--采購過程

Procurement

質(zhì)量控制要求Qualitycontrolrequirements●按技術(shù)文件及合同要求組織采購；Organizeprocurementaccordingtothetechnicaldocumentsandcontractrequirements；●物資滿足相應(yīng)標(biāo)準(zhǔn)要求；Goodsmeettherequirementsofrelevantstandards；●供方為合格供方；Thesupplierisqualifiedsupplier；●按相關(guān)要求進(jìn)行物資貯存和標(biāo)識。Storageandidentifygoodsaccord