1、恰希瑪核電廠三號/四號機組CHASHMA NUCLEARROJECTUNIT-3/UNIT-4設備制造交工文件HAND-OVERFOR EQUIPMENT MANUFACTURING編碼NO.PC45716L001SHSS44EH標題Ti廠房控制系統Radwaste Solidification BuildingControl System系統(子項)代碼：System(Build) No.SWS設備代碼：Equipment No.TI43設備型號：Equipment Type.4SWS801CP、4SWS802CP、4SWS803CP：ernal No.PC4-TI43-001商賽科技發展S

2、hanghai Sunshine Technology Development Co.,恰希瑪核電廠三號/四號機組CHASHMA NUCLEARROJECTUNIT-3/UNIT-4設備制造交工文件HAND-OVERFOR EQUIPMENT MANUFACTURING編碼NO.PC45716L001SHSS44EH標題Ti廠房控制系統Radwaste Solidification BuildingControl System編制：Prepared ByMa Jun審核：Reviewed By戴海洋Dai Hai批準：Approved ByGong（蓋公章）目錄Volume 1NO.File

3、namePagePage number1Cover and Contents3P1P32Product certification3P4P63List of equipment and spare parts list2P7P84Specification of solidification technology3P9P115Specification for Use and Maenance20P12P316Report octory Test11P32P697Packing List1P70P708RequirementsforPackaging,transporion,Reservati

4、on and Storage4P71P749Joboxes drawings, distribution frame drawings,equipment installation conditions drawings74P75P148卷一序名稱頁數頁碼1封面及目錄3P1P32產品合格證3P4P63設備及備品備件2P7P84技術說明書3P9P115安裝、調試、使用、維修說明書20P12P316出廠試驗38P32P697裝箱1P70P708、和保管要求4P71P749接線箱圖紙、配線架圖設備安裝條件圖74P75P148C-3/C-4產品合格證控制系統Pakistan C-3/C-4 Radio

5、activeWaste Solidification SystemProduct certification型號Type： SHSS-4SWS801CPS/N： 4SWS801CP生產地Production Place:中國CHINA SHANGHAI檢驗員Examiner：Ma Jun、戴海洋Dai Hai出廠日期： 2014 年 09月Ex-factory date: 2014/09執行標準Implemenion of standards：IAEA 50-C/SG-Q-96 EJ/T 759.1-2-2000EJ/T 1065-98ANSI/ASME NQA-1-2000, subpart

6、 2.2 IEC61131-3-2003IEC61000-4-2, 1999公司名稱：商賽科技發展Company Name: Shanghai Sunshine Technology Development Co.,市徐匯區路300號21樓303室地址：Address: Room 303, Building 21, NO.300, Tian Lin Road ，Shanghai 200233, P.R.CHINA.：86-21-51088979C-3/C-4產品合格證控制系統Pakistan C-3/C-4 RadioactiveWaste Solidification SystemProdu

7、ct certification型號Type： SHSS-4SWS802CPS/N： 4SWS802CP生產地Production Place:中國CHINA SHANGHAI檢驗員Examiner：Ma Jun、戴海洋Dai Hai出廠日期： 2014 年 09月Ex-factory date: 2014/09執行標準Implemenion of standards：IAEA 50-C/SG-Q-96 EJ/T 759.1-2-2000EJ/T 1065-98ANSI/ASME NQA-1-2000, subpart 2.2 IEC61131-3-2003IEC61000-4-2, 1999

8、公司名稱：商賽科技發展Company Name: Shanghai Sunshine Technology Development Co.,市徐匯區路300號21樓303室地址：Address: Room 303, Building 21, NO.300, Tian Lin Road ，Shanghai 200233, P.R.CHINA.：86-21-51088979C-3/C-4產品合格證控制系統Pakistan C-3/C-4 RadioactiveWaste Solidification SystemProduct certification型號Type： SHSS-4SWS803CP

9、S/N： 4SWS803CP生產地Production Place:中國CHINA SHANGHAI檢驗員Examiner：Ma Jun、戴海洋Dai Hai出廠日期： 2014 年 09月Ex-factory date: 2014/09執行標準Implemenion of standards：IAEA 50-C/SG-Q-96 EJ/T 759.1-2-2000EJ/T 1065-98ANSI/ASME NQA-1-2000, subpart 2.2 IEC61131-3-2003IEC61000-4-2, 1999公司名稱：商賽科技發展Company Name: Shanghai Suns

10、hine Technology Development Co.,市徐匯區路300號21樓303室地址：Address: Room 303, Building 21, NO.300, Tian Lin Road ，Shanghai 200233, P.R.CHINA.：86-21-51088979設備EquipmentList名稱/NAME訂貨號/Order Number數量/Amount/Units品牌/BrandC3SITOP 24V6EP13332AA012個Miniature circuit breaker10A2個Miniature circuit breaker4A2個CPU317-

11、2PN/DP6ES73172EK140AB01個8MB RAM6ES79538LP200AA01個Switch6GK51080BA002AA31個SIMATIC 20A SITOP6EP13363BA006個SM3216ES73211BL000AA011個SM3226ES73221BL000AA05個SM331 AI6ES73317KF020AB09個SM331 RTD6ES73317PF010AB02個SM3326ES73325HF000AB02個40 PIN Front connectorXB2ED33C個20 PIN Front connectorXB2ED33C個IM153-26ES7

12、1532BA020XB04個2*IM1536ES71957HD100XA03個BM2*406ES71957HB000XA016個530mm Guides6ES73901AF300AA04個160mm Guides6ES73901AB600AA01個DP6ES79720BA120XA05個Profibus-DP6XV18300EH1040米Profibus-Net6XV18402AH1040米Ithernet6GK19011BB102AA08個Operator Sion6AG40103AB120XB51臺Engineer Sion6AG40103AB120XB51臺WINCC RC6AV6381

13、2BS070AX01套WINCC RT6AV63812BH070AX01套STEP 76ES78104CC100YA51套Prer1臺HP設備EquipmentList名稱/NAME訂貨號/Order Number數量/Amount/Units品牌/BrandRS 廠房SITOP 24V6EP13332BA201個224XP6ES72142SD230XB81個OMRONEM231 4AI6ES72310HC220XA82個SMART1000IE6AV66480BE113AX01個SR 廠房SITOP 24V6EP13332BA201個224XP6ES72142SD230XB81個OMRONEM

14、231 4AI6ES72310HC220XA81個SMART1000IE6AV66480BE113AX01個技術說明書Specification of Solidification Technology一. 總體技術說明：1. General technical specification廠房控制系統及通風控制系統執行、參數監測、控制功能、設備動控制功能以及的良好運行。控制計算、聯鎖邏輯等等，以滿足各系統的運行要求，確保各系統The control system in radwaste solidification building and ventilation control system

15、 performdata acquisition, monitoring of parameter, control manual control of equipment,eriorcontrol and compuion,erlock logic, etc. to meet the systems operation requirements andensures the good operation of system.系統由控制機柜、I/O 站、數據通訊網絡、操作員站、工站以及等組成，易集中在顯示器上于組態（圖形化、模塊化），易于使用，易于擴展各系統的工藝參數、顯示并可打印輸出，控制功

16、能的設計結合了工藝系統以及電氣系統的特點和要求。計算機系統的操作界面和組態界面均采用英文。系統采用標準以太網，速率為100Mbps，通訊協議為TCP/IP協議，連接操作員站、工站。系統可利用率為99.9%以上。The system is comed of control cabinets, I/O worksions, dommunicationnetwork,operator worksions, engineering worksions and prers. The system is easy to beconfigured (with pictorial and modular fu

17、nction block), used, extended The alarm display iscentralized on the screen, and can be output to prer. The design of this control functionegrates with characteristic and requirements of pros system and electric system. Theoperating and configurationerface is in English. The system uses Standard Eth

18、ernet, with100Mbpsand Industrial Ethernets protocol, and the Ethernet connects operator worksengineering worksion. The systems availability factor is over 99.9%.ion and系統具備操作權限管理機制，防止越權操作的行為。系統的軟硬件有足夠的計算能力和容量，保證在系統異常或者應急情況下，不會丟失實時信息、信息及其歷史數據。通信網絡的平均負荷，在正常工況下15，繁忙工況下20。The system has an authority man

19、agement mechanism to prevent unauthorized operation.The software and hardware of the system have sufficient computinger and capability toprevent system from losing real-time information, alarm and historical data under abnormal oremergent condition. Under the normal working condition, the communicat

20、ion networks averageload is not more20%.n 15%. Under the busy working condition, the average load is not moren系統提供開放式網絡、通口及相應的，可實現與核電站其它計算機系統和核電站局域網的連接和通信。系統設置的系統時鐘基準，以使系統中的各個操作站和控制站的時間同步，實現全系統時鐘，精度1ms。顯示器響應時間2 秒，包括從鍵盤操作至畫面顯示完成。通過電磁兼容性EMC 試驗認證，滿足IEC61000-4-2-99 和IEC61000-4-3-98 中電磁兼容性要求。在外部電源瞬間斷電時（1

21、0ms），系統不受影響。系統在斷電恢復后，能夠立即投入運行，斷電前的全部數據不丟失。The system provides open network, communicationerface and software to connect andcommunicate with other computer systems and local area networkhe nuclearerworksion. The system sets unified clock reference to synchronize all operator worksion andcontrol works

22、ion, and to realize unifiedclockhe whole system. The clock preciis notmoren 1ms. The screens response time is not moren 2s from keyboard operation toonscreen display. The system pass the EMC test and meet the EMCs requirementsIEC61000-4-2-99 and IEC61000-4-3-98. When the blackout of externaler suppl

23、y is notmoren 10 ms, the system is not affected. After theer failure is recovered, the system canputo operation immediay and all data is reserve before theer failure.二.系統硬件技術說明：2. System hardware specification系統內所有卡件均是固態電路，標準化、模塊化和式結構。卡件的插撥有導軌和聯鎖，不會造成損壞或引起故障。卡件的編址不受機柜內的插槽位置的影響，在機柜內的任何插槽位置上都能執行其功能。機柜

24、內的卡件能帶電插拔而不損壞，且不影響其它卡件正常工作。安裝于生產現場的設備具有足夠的防護等級和有效的保護措施，可以保證在惡劣的現場環境下正常地工作。所有的輸入通道、輸出通道及其工作電源均互相不會損壞整個卡件，也不影響其它通道正常工作。，任一通道故障都he system, all cards are solid se circuit and the structures are standard, modularizedand plug-type. There are rails and locks to provide for plug and pull of card.t will not

25、damagethe card or cause failure. The slot of cabinet will not affect the address of cards and any slot ofthe cabinet can perform the function.he cabinet, the hotswap of cards is free of damage, andwill not affect the function of other cards. The equipment installed on site should have adequateprotec

26、tion grade and effective safeguard.t will ensure normal work of system under the badcircumstance. All inphannels, outphannels ander supply should be isolated fromeach other. Any channels failure will not damage the entire card and not affect other channelswork.IO 處理系統智能化，能減輕控制系統的處理負荷。IO 處理系統能完成掃描、數據

27、整定、開關量輸入和輸出、線性化、過程點質量判斷、工程換算等功能。所有的IO 卡件應有標明IO狀態的LED 指示和其它顯示，如卡件電源指示等。所有控制的模擬量輸入信號每秒至少掃描和更新4 次，所有控制的開關量輸入信號每秒至少掃描和更新10 次。為滿足某些需要快速處理的控制回路要求，其模擬量輸入信號能達到每秒掃描8 次，開關量輸入信號能達到每秒掃描20 次。每8 個模擬量輸入點至少有一個單獨的AD 轉換器，每一個模擬量輸出點有一個單獨的DA轉換器，每一路熱電阻輸入有單獨的橋路。Theelligent I/O prosing system can reve the prosing load of c

28、ontrol system. I/Oprosing system can complete scanning, data setting, discrete input and output, linearization,quality judgment of pros poand etc. All I/O cards indicate the sus with LED and otherdiagnostic displays, such as cardser indicator. Allog input signals should be scanned andupdated 4 times

29、 per secondeast. All discrete input signals should be scanned and updated 10times per secondeast. In order to meet requirement of some fast prosing control loop, theog input signal is scanned 8 times per second and the discrete input signal is scanned 20times per second. Every eightog input pos shou

30、ld have an independent A/D converter atleast. Every oneogty output poshould have an independent D/A converter. Everyhot三.input should have a independent bridge circuit.技術說明：3.Software specificationPLC編程為STEP7，人機界面為WINCC，工控機系統為MSWindows XP操作系統。系統具有組態功能，包括數據庫、圖形生成、報表打印和其它等等。對組態的輸入，允許用戶使用兩種方法來實現：鍵盤輸入和文

31、件輸入（如EXCEL 文件）。組態信傳送的參數進行定義和修改。能夠對通過通The PLCs programming software is STEP 7. Theputererface is WINCC. Theindustrial computers system is MS Windows XP. The system has a configuration function,including database, graph generation, reports pr ing and others. The s stem allows custom r to use two kinds

32、 of functions to input the configuration: keyboard entry and input file (such as: EXCEL file.) The configuration software can define and revise the parameter transferred bycommunication.提供 1 個操作員站，運行通過鍵盤等發出的任何操作指令均能在1 秒或更短的時間內被執行。運行應時間2 秒。對運行被延緩。發出操作指令到通道輸出和返回信號從通道輸入到顯示器上的響操作指令的執行和確認，不應由于系統負載的改變或使用了

33、網而The system provides an operator worksion. The operator can send any operationinstruction through the keyboard or other way. The instruction can be executed in ocond orless. The response time betn the sending instruction to outphannel and return signalfrom the outphannel to screen is not moren 2 se

34、conds. The execution and confirm ofinstruction will not be delayed by the changed load the gateway.提供 1 個工站，用于程序開發、系統、控制系統組態、數據庫和畫面的編輯及修改。工站能調出任一已定義的系統顯示畫面。在工站上生成的任何顯示畫面和趨勢圖等，均能通過通訊總線加載到操作員站。工站能通過通訊總線調出系統內任一分散處理單元的系統組態信息和有關數據，還可將組態數據從工站上到各分散處理單元和操作員站。此外，當重新組態的數據被確認后，系統能自動地刷新其內存。工站還包括站用處理器、圖形處理器及能容納系

35、統內所有數據庫、各種顯示和組態程序所需的主存貯器和外存設備。工站設置保護，以防一般擅自改變控制策略、應用程序和系統數據庫。工站配置光盤刻錄驅動器等，用于過程參數等歷史數據、系統設備故障和操作運行信息等。The system provides an engineering worksion. The worksion is appd for programdevelopment, system diagnostics, the configuration, database and thcture editing andreviof the configuration. The worksion

36、 can call-out any defined screen display. Anydisplay and trend chart generated by engineering worksion can load to the operatorworksion through the communicate bus. The engineering worksion can call-out anyconfiguration information and related data of distributed prosing unit through thecommunicate

37、bus. The worksion cso download the configuration dao distributedprosing unit and operator worksion. Furthermore, when the configuration data isconfirmed, the system can refresh memory automatically. The engineering worksion includes:worksion prosor, graphics prosor, main storage (modating systems da

38、tabase,display and configure proesary) and secondary storage device. The engineeringworksion sets software password protection in order to prevent unauthorized modification ofcontrol strategy, application program and database. The engineering worksion has CDrecorder driver to record pros parameter(s

39、uch as: historical data, equipment failure and operating information).安裝、調試、使用、說明Specification for Use and Maenance能. Function本系統主要收集、衰變和處理反應堆正常運行及檢修時產生的放射性濃縮液和廢樹脂，使其達到和處理要求。This system mainly collects, stores, decays and dises the radioactiveconcentrated liquid and spent resins which are produced b

40、y the reactor during itsnormal operation and maenance to meet the requirements for storage anddisition.將各系統產生的廢樹脂分別收集在中、低放廢樹脂槽中，廢樹脂槽容量按十量考慮。由廢液處理系統產生的含硼濃縮液、弱放濃縮液、泥漿，以及放年化廢水均采用水泥，使之成為具有一定物理化學性能的產物。Spent resin from different systems is collected separay in low and mediumlevel spent resin storageand th

41、e capability of theis designed for ten-yearstorage. Concentrated liquid containing boron, low level concentrated liquid and mud which are produced by WLS (Liquid Radwaste System) as well as wasted water produced by radioactive labs are solidified by cement. Then they will be solidifiedproducts with

42、prophysical and chemical properties.全部產物采用200升鋼桶進行包裝，裝有廢物后的污染水平符合GB18871-2002。All the solidified products are packed with 200-litre steel barrels, and the external dosage and pollution level of the barrels should meet the requirements of GB18871-2002.二系統以及設備的說明綜述Summary桶表面劑量以及系統主要分為廢樹脂理系統和通風系統，其中水泥和

43、濃縮液的水泥兩部分。還有空氣過濾處部分不在系統處理范圍內。Radioactive Waste Solidification System can be dividedo spent resin storageand cement solidification. Besides, there are air filtration system and ventilation system. We will not deal with the cement solidification system.總計I/O點數：AI：約59點 AO：約7點 DI：約263點 DO：約116點 Totally

44、I/O numbers:AI: about 70 po AO: about 10 po DI: about 280 po DO: about 130 pos s ss1廢樹脂1. Spent Resin Storage廢樹脂部分分別接受來自各系統的廢樹脂，共設六個廢樹脂槽。其中三個為中放廢樹脂槽，二個為低放廢樹脂槽，一個為備用廢樹脂槽。各系統均用復用水輸送廢樹脂。多余的水通過溢流管（內設濾網，樹脂截留在網外）返回NX廠房工藝疏水。設備上方有排氣口，連接氣體凈化系統。濾網的出口管接有復用水返洗管。在設備下部有樹脂排出管。另外還設有復用水或壓縮空氣松動樹脂的接管。Spent resin stora

45、ge part collect separay spent resin from different systems.There are sixfor the spent resin, three of them store medium level radioactivespent resins, two of them store low level radioactive spent resins, and the last one isspare spent res. Each system uses reused water to transport the spent resin.

46、 Theextra water return to pros drain storagein NX building through the overflowpipe (with filtering net in it to keep the resins outside thpe). Above the equipmentsthere are vents connected with the air purification system. The exit pipe of the filtering net is connected to washing pipe of reused wa

47、ter. Under the equipments there are the exit pipes for resin. In addition, pipes for reused water and compressed air are also provided.槽布置在設備室能容納The storage混凝土設備室內。設備室內有不銹鋼托盤，一旦設備，槽所的廢水。are locatedhe underground concrete equipment room.There are stainless salvershe room. In case of leaking of the eq

48、uipment, the roomcanmodate the spent water of storage.2氣體凈化2. Purification of Air系統的工藝排氣經捕集器、高效過濾器、噴射器組成凈化系統。凈化后的氣體去通風系統。過濾器的過濾材質是超細玻璃紙，其過濾器的使用周期主要取決于過濾器的阻力大小、過濾效率、過濾器中放射性積累量等。The discharged gas from pros of the solidification system is purified bypurification system comed of catcher, efficient filt

49、er and ejector. The purified gasgoes to ventilation system. The material of filter is an ultra-fine glass fiber filterpr.The life cycle of filter depends on the, efficiency of the filter and theradioactive accumulation inside the filter as well as other factors.三與其他系統接口.erface with other systems處理系統

50、中，與其他系統接口有：液體廢物處理系統、乏池冷卻及凈化系統、化學及疏水系統、壓縮空氣系統、硼回收系統、去污系統以及化學與容積控制系統。The solidification system has theerface with following systems: liquidradwaste pros system, spent fuel pool cooling and purification system, chemistrylab and draining system, compressed air system, boron recycling system, decontamina

51、tion system and chemical and volume control system.四正常運行 .Normal Operation 1廢樹脂 1.Spent resins用復用水將廢樹脂送到廢樹脂槽。化容、硼回、乏燃池系統的廢樹脂用復用水輸送到中放廢樹脂復用水沖排到低放廢樹脂槽。而廢液系統，蒸汽發生器排污系統的廢樹脂用槽。進入廢樹脂槽之前，首先打開進樹脂閥。同時打開排氣閥后方可通知各系統操作可將廢樹脂排入本系統。打開廢樹脂槽下部排水閥，將廢水排到廢水槽。待廢樹脂輸送結束，關閉下部排水閥使樹脂上部保持有一定水位，并廢樹脂量。對上、下排水濾頭要定期用復用水或壓空反沖，保持濾頭暢通

52、無阻。廢樹脂也要定期排水、排氣，還要定期松動，至少每月一次，以防樹脂結塊。The spent resins are sent to spent resin storageby the reused water. Thespent resins of chemical and volume control system, boron recycling system and spentfuel pool cooling system are sent to medium level spent resins storageby thereused water.While the spent re

53、sins of liquid radwaste pros system,generator blow down system are sent to low level spent resinsby the reusedwater., The inlet valves for spent resins shall be open before sent to the spent resins imultaneously open the vent valve and then give the instruction to operators ofthe systems sot they ca

54、n discharge the spent resins to the spent resin systems.Open the drain valve under the spent resand discharge the waste water towaste water. Untilof the transporting of the spent resin, close the ventvalve to keep a certain water level above the resin and record the spent resinIn order to keep the f

55、ilters unobstructed, the filters of the upper and down drainsty.should be reversely flushed with the reused water or compressed air periodically. The spent resins should be drained and degasified periodically. In order to preventagglomeration, it should be loosened 2通風2. Ventilationeast once a month

56、.廠房的送風系統，室內溫度控制是通過調節冷卻盤管和加熱盤管上的電動兩通調節閥的開度來實現的。Theerior temperature of the radwaste solidification building and theventilation system is regulated by the opening of the two-way motor-operator control valves which are installed in cooling pipe and heating pipe.控制室LR215的溫度信號送往廠房PLC 系統，通過自動調節冷卻盤管上的冷水電動調

57、節閥VWN045YM 和加熱盤管上的熱水電動調節閥PWP023YM的開度，維持控制室的溫度在冬天202、夏天282范圍之內。The temperature signal of the control room LR215 is sent to PLC systems of theradwaste solidification building. The temperature of the control room maains 202 in wer and 282 in summer through regulating the opening of theVWN045YM and PWP0

58、23YM automatically. The VWN045YM is the cooling watermotor-operator control valve motor-operator control valvehe cooling pipe and the PWP023YM is the hot water he heating pipe.本系統控制設備均可手動起動，排風系統中的電動閥門可自動開啟。The control equipments of the system can be manually started. The motor-operator valve of the

59、ventilation can be automatically opened. 自動起動：Auto-start:VSB201DA接到VSB201FN起動信號可自動開啟。The VSB201DA is connected to VSB201FN auto-starting signal and can be automatically opened.VSB202DA接到VSB202FN起動信號可自動開啟。The VSB202DA is connected to VSB202FN auto-starting signal and can be automatically opened.本系統控制

60、設備均可手動停運，排風系統中的電動閥門可自動關閥。The equipment of system can be manually stopped. The motor-operator valve of the ventilation system can be closed automatically.自動停運：Auto-shutdown:VSB201DA接到VSB201FN停運信號可自動關閥。The VSB201DA is connected to VSB201FN shutdown signal and can be closed automatically.VSB202DA接到VSB2