1、Good is good, but better carries it.精益求精，善益求善。ai焊接工藝規程ai焊接工藝規程CSPC NANHAI PETROCHEMICALS PROJECT南 海 石 化 項 目 Welding Procedure Specification焊接工藝規程WORKING INSTRUCTION: WI-8710-8100-2011SEPCO Electric Power Construction Corporation山東電力基本建設總公司SEPCOREVDATEREASON FOR ISSUEBYCHKDAPPRA24 Nov. 2003Issue for

2、Review and approvalZRCSDPLHJB27.Nov.2003Issue for Review and approvalZRCSDPLHJ目 錄No. Page1.WPS No.HZ-001 32.WPS No.HZ-005 43.WPS No.HZ-009 54.WPS No.HZ-013 65.WPS No.HZ-016 76.WPS No.HZ-017 8Welding Procedure Specification焊接工藝規程Sheet 1 of 1第1頁共1頁WPS No編號: HZ-001WELDING RPOCEDURE TYPE焊接工藝類型: P1-TSupp

3、orting PQRs依據的工藝評定報告: HGP1 HGP2Application應用范圍: BUTT WELD對接焊縫Code/Standard執行標準: ASME /B31.1/Welding Processes焊接方法GTAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness厚度范圍(mm)1.6-10.0Outside Diameter外徑范圍(mm)25Preparation Details坡口詳圖 60-80° 1.6-2.4 1-3Typical Deposition Sequence典型焊道排列 Base mate

4、rial母材PNo.1 Filler Metal焊材Class種類 TIG-J50 Size(s)尺寸 2.5Joints接頭Joint Design接頭形式 V-Groove V形坡口Backing Material襯墊材料 none無Shielding Gas 保護氣體Compn成分. 99.99% pure argon純氬Flow Rate流速 4-10L/minTechnique焊接技術Gas cup size瓷嘴尺寸: 6-12.7mm diameter直徑String or weave無搖擺焊或擺動焊: string無擺動焊Peening錘擊: not permitted不容許No

5、. of passes/side焊道數/每側: multiple多道焊Contact tube to work distance導電嘴至工件距離: N/A不適用Treatment of Consumables焊材處理Maintain wire in clean, dry condition保存于干燥潔凈的環境Preheat預熱None, but remove all moisture不需，但要去除潮濕Post Weld Heat Treatment焊后熱處理N/A不適用Interpass Tem.層間溫度Max.最高 400Tungsten Size & Type鎢極尺寸與類型1.6-

6、2.4mm/2% cerium鈰鎢極Welding notes注意事項1 Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保證坡口兩側15mm范圍內的油、漆、銹垢全部清除2 GTAW machines shall be equipped with high frequency arc starting device. 氬弧焊機要有高頻引弧裝置3 Tack weld shall be made by using

7、 the same process and consumables as for root run. 點焊應使用同根部焊道同樣的工藝和焊材Weld layers焊層Process焊接方法Filler metal 焊材Current電流Volts電壓 (V)Wire speed range送絲速度Travel speed range焊接速度Class種類Dia.直徑(mm)Polarity極性Amp. Range(A)電流范圍1-FNGTAWTIG-J502.5DCEN直流正接70-130N/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修訂原因BY 編制Chkd 審核

8、APPR 批準A24 Nov.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSDPLHJ9WI-8710-8100-2011 RevB Welding Procedure SpecificationPage 9 of 8Welding Procedure Specification焊接工藝規程Sheet 1 of 1第1頁共1頁WPS No編號: HZ-005WELDING RPOCEDURE TYPE焊接工藝類型: P5A-TSupporting PQRs依據的工藝評

9、定報告: HGP47 HGP48Application應用范圍: BUTT WELD對接焊縫Code/Standard執行標準: ASME /B31.1/Welding Processes焊接方法GTAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness厚度范圍(mm)1.6-9.0Outside Diameter外徑范圍(mm)25Preparation Details坡口詳圖 60-80° 1.6-2.4 1-3Typical Deposition Sequence典型焊道排列 Base material母材PNo.5A Fil

10、ler Metal焊材Class種類 ER90S-B3 Size(s)尺寸 2.4Joints接頭Joint Design接頭形式 V-Groove V形坡口Backing Material襯墊材料 none無Shielding Gas 保護氣體Compn成分. 99.99% pure argon純氬Flow Rate流速 4-10L/minTechnique焊接技術Gas cup size瓷嘴尺寸: 6-12.7mm diameter直徑String or weave無搖擺焊或擺動焊: string無擺動焊Peening錘擊: not permitted不容許No. of passes/si

11、de焊道數/每側: multiple多道焊Contact tube to work distance導電嘴至工件距離: N/A不適用Treatment of Consumables焊材處理Maintain wire in clean, dry condition保存于干燥潔凈的環境Preheat預熱None, but remove all moisture不需，但要去除潮濕Post Weld Heat Treatment焊后熱處理N/A不適用Interpass Tem.層間溫度Max.最高 400Tungsten Size & Type鎢極尺寸與類型1.6-2.4mm/2% ceriu

12、m鈰鎢極Welding notes注意事項2 Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保證坡口兩側15mm范圍內的油、漆、銹垢全部清除2 GTAW machines shall be equipped with high frequency arc starting device. 氬弧焊機要有高頻引弧裝置3 Tack weld shall be made by using the same proc

13、ess and consumables as for root run. 點焊應使用同根部焊道同樣的工藝和焊材Weld layers焊層Process焊接方法Filler metal 焊材Current電流Volts電壓 (V)Wire speed range送絲速度Travel speed range焊接速度Class種類Dia.直徑(mm)Polarity極性Amp. Range(A)電流范圍1-FNGTAWER90S-B32.4DCEN直流正接70-130N/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修訂原因BY 編制Chkd 審核APPR 批準A24 No

14、v.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSDPLHJWelding Procedure Specification焊接工藝規程Sheet 1 of 1第1頁共1頁WPS No編號: HZ-009WELDING RPOCEDURE TYPE焊接工藝類型: P5A-AT-1Supporting PQRs依據的工藝評定報告: HGP49 HGP50Application應用范圍: BUTT WELD對接焊縫Code/Standard執行標準: ASME /B31.1

15、/Welding Processes焊接方法GTAW/SMAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness(mm)厚度1.6-13Outside Diameter(mm)外徑25Preparation Details坡口詳圖 60-80° 1.6-2.4 1-3Typical Deposition Sequence典型焊道排列 Base material母材PNo.5A Filler Metal焊材AWS No.(class) ER90S-B3 E9015-B3Size(s)尺寸 2.4 2.5/3.2Joints接頭Join

16、t Design接頭形式 V-Groove V形坡口Backing Material襯墊材料 none無Shielding Gas 保護氣體Compn成分. 99.99% pure argon純氬Flow Rate流速 4-10L/minTechnique焊接技術Gas cup size瓷嘴尺寸: 6-12.7mm diameter直徑String or weave無搖擺焊或擺動焊: string無擺動焊Peening錘擊: N/A不適用No. of passes/side焊道數/每側: multiple多道焊Contact tube to work distance導電嘴至工件距離: N/A

17、不適用Treatment of Consumables焊材處理Maintain wire in clean, dry condition. Storage and dry electrode according to the instruction. 保存于干燥潔凈的環境。依照說明書儲藏和干燥焊條。Preheat預熱>150, flame火焰Post Weld Heat Treatment焊后熱處理N/A不適用Interpass Tem.層間溫度Max.最高 400Tungsten Size & Type鎢極尺寸與類型1.6-2.4mm/2% cerium鈰鎢極Welding n

18、otes注意事項1. Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保證坡口兩側15mm范圍內的油、漆、銹垢全部清除2. GTAW machines shall be equipped with high frequency arc starting device. 氬弧焊機要有高頻引弧裝置3.Tack weld shall be made by using the same process and con

19、sumables as for root run. 點焊應使用同根部焊道同樣的工藝和焊材Weld layers焊層Process焊接方法Filler metal 焊材Current電流Volts電壓 (V)Wire speed range送絲速度Travel speed range焊接速度Class種類Dia.直徑(mm)Polarity極性Amp. Range(A)電流范圍12-34etcGTAWSMAWSMAWER90S-B3E9018-B3E9018-B32.42.53.2DCEN直流正接DCEP直流反接DCEP直流反接70-13070-10090-130N/AN/AN/AN/AN/AN

20、/AN/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修訂原因BY 編制Chkd 審核APPR 批準A24 Nov.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSDPLHJWelding Procedure Specification焊接工藝規程Sheet 1 of 1第1頁共1頁WPS No:編號 HZ-013WELDING RPOCEDURE TYPE焊接工藝類型: P5A-AT-3Supporting PQRs依據的工藝評定報告: HG

21、P27 HGP28Application應用范圍: BUTT WELD對接焊縫Code/Standard執行標準:ASME /B31.1/Welding Processes焊接方法GTAW/SMAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness(mm)厚度4.8-203.3Outside Diameter(mm)外徑73Preparation Details坡口詳圖 Typical Deposition Sequence典型焊道排列 Base material母材PNo.5A Filler Metal焊材AWS No.(class) ER

22、90S-B3 E9015-B3Size(s)尺寸 2.4 3.2/4.0Joints接頭Joint Design接頭形式 V-Groove V形坡口Backing Material襯墊材料 none無Shielding Gas 保護氣體Compn成分. 99.99% pure argon純氬Flow Rate流速 4-10L/minTungsten Size & Type鎢極尺寸與類型1.6-2.4mm/2% cerium鈰鎢極Technique焊接技術Gas cup size瓷嘴尺寸: 6-12.7mm diameter直徑String or weave無搖擺焊或擺動焊: strin

23、g無擺動焊Peening錘擊: N/A不適用No. of passes/side焊道數/每側: multiple多道焊Contact tube to work distance導電嘴至工件距離: N/A不適用Treatment of Consumables焊材處理Maintain wire in clean, dry condition保存于干燥潔凈的環境Preheat預熱200-250，electrical or flame電加熱或火焰加熱Post Weld Heat Treatment焊后熱處理Interpass Tem.層間溫度Max.最高 400Tem. 溫度720-750 Elect

24、rical 電加熱 Time時間 13mm-50mm 1h/25mm Min最低. 15min >50mm2h+15min per 25mm exceed 50mmRate升降溫速度300 250×/h but not exceed 300/h Welding notes注意事項1. Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保證坡口兩側15mm范圍內的油、漆、銹垢全部清除2. GTAW

25、 machines shall be equipped with high frequency arc starting device. 氬弧焊機要有高頻引弧裝置3.Tack weld shall be made by using the same process and consumables as for root run. 點焊應使用同根部焊道同樣的工藝和焊材Weld layers焊層Process焊接方法Filler metal 焊材Current電流Volts電壓 (V)Wire speed range送絲速度Travel speed range焊接速度Class種類Dia.直徑(m

26、m)Polarity極性Amp. Range(A)電流范圍12-34etcGTAWSMAWSMAWER90S-B3E9018-B3E9018-B32.43.24.0DCEN直流正接DCEP直流反接DCEP直流反接80-11090-130110-160N/AN/AN/AN/AN/AN/AN/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修訂原因BY 編制Chkd 審核APPR 批準A24 Nov.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSD

27、PLHJWelding Procedure Specification焊接工藝規程Sheet 1 of 1第1頁共1頁WPS No:編號 HZ-016WELDING RPOCEDURE TYPE焊接工藝類型: P1-TSupporting PQRs依據的工藝評定報告: HGP121 HGP122Application應用范圍: BUTT WELD對接焊縫Code/Standard執行標準: ASME /B31.1/Welding Processes焊接方法GTAW/SMAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness(mm)厚度4.8-

28、28Outside Diameter(mm)外徑Plate板 or 610Preparation Details坡口詳圖 60-80° 1.6-2.4 1-3Typical Deposition Sequence典型焊道排列 Base material母材PNo.1 Filler Metal焊材Class種類 J427(E4315)Size(s) 尺寸 3.2Joints接頭Joint Design接頭形式 V-Groove V形坡口Backing Material襯墊材料 none無Shielding Gas 保護氣體Compn成分. N/A不適用Flow Rate流速 N/A不適

29、用Technique焊接技術Gas cup size瓷嘴尺寸: 6-12.7mm diameter直徑String or weave無搖擺焊或擺動焊: string無擺動焊Peening錘擊: N/A不適用No. of passes/side焊道數/每側: multiple多道焊Contact tube to work distance導電嘴至工件距離: N/A不適用Treatment of Consumables焊材處理Maintain wire in clean, dry condition保存于干燥潔凈的環境Preheat預熱None, but remove all moisture不需

30、，但要去除潮濕Post Weld Heat Treatment焊后熱處理N/A不適用Interpass Tem.層間溫度Max.最高 400Tungsten Size & Type鎢極尺寸與類型 N/A不適用Welding notes注意事項1. Ensure all weld edges are cleared of oil, grease, rust, dirt, paint etc. for a minimum distance of 15mm from the weld.保證坡口兩側15mm范圍內的油、漆、銹垢全部清除2. Tack weld shall be made by

31、using the same process and consumables as for root run. 點焊應使用同根部焊道同樣的工藝和焊材Weld layers焊層Process焊接方法Filler metal 焊材Current電流Volts電壓 (V)Wire speed range送絲速度Travel speed range焊接速度Class種類Dia.直徑(mm)Polarity極性Amp. Range(A)電流范圍1-FNSMAWJ427(E4315)3.2DCEP直流反接90-130N/AN/AN/AREV.版次DATE 日期REASON FOR ISSUE修訂原因BY

32、編制Chkd 審核APPR 批準A24 Nov.2003Issue for Review and approvalZRCSDPLHJB27 Nov.2003Issue for Review and approvalZRCSDPLHJWelding Procedure Specification焊接工藝規程Sheet 1 of 1第1頁共1頁WPS No:編號 HZ-017WELDING RPOCEDURE TYPE焊接工藝類型: P1-ATSupporting PQRs依據的工藝評定報告: HGP65 HGP66Application應用范圍: BUTT WELD對接焊縫Code/Standa

33、rd執行標準: ASME /B31.1/Welding Processes焊接方法GTAW/SMAWPosition/Progression位置/方向All/uphill全位置/上坡焊Thickness(mm)厚度1.6-16.7Outside Diameter(mm)外徑25Preparation Details坡口詳圖 60-80° 1.6-2.4 1-3Typical Deposition Sequence典型焊道排列 Base material母材PNo.1 Filler Metal焊材Class種類 TIG-J50 J507Size(s) 尺寸 2.5 2.5/3.2Joints接頭Joint Design接頭形式 V-Groove V形坡口Backing Material襯墊材料 none無Shielding Gas 保護氣體Compn成分. 99.99% pure argon純氬Flow Rate流速 4-10L/minTechnique焊接技術Gas cup size瓷嘴尺寸: 6-12.7mm diameter直徑String or weave無搖擺焊或擺動焊: