1、This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discu

2、ssion.SIDEL CONVEYINGPET 吹瓶工藝培訓(xùn)Nony.wuShanghai China整理ppt拉伸比拉伸比 Chapter 1 工藝設(shè)定工藝設(shè)定 Chapter 2 加熱加熱 Chapter 3吹瓶吹瓶 Chapter 4PET Chapter5內(nèi)容This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization

3、without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.SIDEL CONVEYING拉伸比拉伸比Chapter 1整理ppt4軸向軸向 = 平均瓶長/ 瓶胚長徑向徑向=瓶子的平均直徑/瓶胚的平均直徑底部底部 =底部直徑 /瓶胚底部內(nèi)經(jīng)拉伸比=軸向軸向 X 徑向徑向MinMaxPetaloid shaped baseChampagne baseStandard appli

4、cationLgBaseLgLgHRApplication CHPApplication LgSmallsideLarge sideLg2.52.93.54.23.723.52.54.23.54.22.73.23.33.92.62.91.9x22.5x5.5MinMaxPetaloid shaped baseChampagne baseStandard applicationLgBaseLgLgHRApplication CHPApplication LgSmallsideLarge sideLg2.733.54.23.623.52.54.23.54.22.73.43.33.92.631.9x

5、22.6x5.5MiniMaxiPetaloid shaped baseChampagne baseStandard applicationLgBaseLgLgHRApplication CHPApplication LgSmallsideLarge sideLg2.83.23.54.33.523.52.54.23.84.32.83.53.33.92.83.21.9x22.6x5.5This report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, or rep

6、roduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.SIDEL CONVEYING工藝設(shè)定工藝設(shè)定Chapter 2整理ppt6PCC1- 操作權(quán)限操作權(quán)限2- 調(diào)取或創(chuàng)建工藝調(diào)取或創(chuàng)建工藝3-各種實時參數(shù)各種實時參數(shù).整理ppt71- 操作權(quán)限操作權(quán)限

7、1234整理ppt82- 調(diào)取或創(chuàng)建工藝調(diào)取或創(chuàng)建工藝1234整理ppt93-各種實時參數(shù)各種實時參數(shù)整理ppt10提伸機提伸機自動設(shè)定的瓶胚提伸速度自動設(shè)定的瓶胚提伸速度整理ppt11自動設(shè)定的瓶胚提伸速度自動設(shè)定的瓶胚提伸速度124356整理ppt12烘爐Oven1- 設(shè)定冷卻擋板設(shè)定冷卻擋板2- 設(shè)定燈管位置設(shè)定燈管位置3- 調(diào)整冷風口調(diào)整冷風口4- 設(shè)定烘爐溫度傳感器設(shè)定烘爐溫度傳感器5- 燈管配置燈管配置整理ppt13Oven整理ppt14瓶胚溫度11整理ppt15 紅外線燈管分布: 共9區(qū)，有不同的燈管件間隔 1區(qū) 2區(qū) = 14 mm. 2區(qū) 3區(qū) = 15 mm. 3區(qū) 4區(qū)

8、= 17 mm. 4區(qū)以上間隔 = 19 mm. 不同的燈管功率. 1區(qū) = 3000 W 2區(qū)到9區(qū) = 2500 W 冷卻擋板是為了保護瓶口冷卻擋板是為了保護瓶口 選項選項: 石英聚光條. 黑水管. 配合冷卻空氣的紅外加熱配合冷卻空氣的紅外加熱: 穿透爐可以加熱瓶胚的內(nèi)壁 冷卻空氣冷卻瓶胚的表面。燈管分布SpindleCooling shieldIR lamps整理ppt16燈管分布ZONE 1ZONE 2ZONE 3ZONE 4ZONE 5ZONE 6ZONE 7整理ppt17轉(zhuǎn)盤轉(zhuǎn)盤1- 設(shè)定拉伸杠間隙.2- 拉伸3- 設(shè)定預(yù)吹開始時間.4- 0點和10點設(shè)定5- 設(shè)定預(yù)吹和吹瓶時間.

9、整理ppt181- 設(shè)定拉伸杠間隙.12JChecking the gap between the roller and the horizontal cam整理ppt192- 拉伸X整理ppt203- 設(shè)定預(yù)吹開始時間.整理ppt21PT0PT104- 0點和10點設(shè)定PT0PT10整理ppt220點和10點Stretching Service airAcquisition of point 0Acquisition of point 10整理ppt235- 設(shè)定預(yù)吹和吹瓶時間.2112This report is solely for the use of Sidel Group pers

10、onnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.SIDEL CONVEYING加熱加熱Chapter 3整理ppt25Oven穩(wěn)定時間點穩(wěn)定時

11、間點分布爐分布爐穿透爐穿透爐穩(wěn)定時間點穩(wěn)定時間點整理ppt26Oven烘爐的出口溫度都是溫度傳感器檢測到的烘路出口處的瓶胚表面溫度烘爐的出口溫度都是溫度傳感器檢測到的烘路出口處的瓶胚表面溫度整理ppt27原理穿透爐穿透爐分布爐分布爐整理ppt28冷卻空氣整理ppt29冷卻空氣Air cooling instruction整理ppt30烘爐溫度B1002B1000整理ppt31烘爐的水循環(huán)整理ppt32 設(shè)定值設(shè)定值- 烘爐出口處的瓶胚溫度，需要根據(jù)不同的工藝和實際的吹瓶效果來設(shè)定。 待機待機:- 機器空運時烘爐分配爐的加熱功率 運轉(zhuǎn)運轉(zhuǎn):- 機器吹瓶時烘爐分配爐的加熱功率. 校準校準:- 機器

12、吹瓶時烘爐分配爐的實時加熱功率，是通過瓶胚的實際溫度和設(shè)定溫度相比較得來的。 進胚溫度進胚溫度:- 允許瓶胚進入烘爐的烘爐環(huán)境溫度。.條件條件:-進胚溫度已設(shè)定.- 吹瓶溫度已設(shè)定.- 校準比例已設(shè)定).- 校準系蘇數(shù)已設(shè)定 校準整理ppt33校準進胚進胚瓶胚溫度哦瓶胚溫度哦OK?鎖定價熱功率鎖定價熱功率加熱功率下降加熱功率下降加熱功率上升加熱功率上升太熱太熱太冷太冷OKInspection for X preforms運轉(zhuǎn)加熱功運轉(zhuǎn)加熱功率率 手動狀態(tài)手動狀態(tài)自動狀態(tài)自動狀態(tài)整理ppt34校準EthernetB1002 (Just for production start up)B1008O

13、licorpP.C.COven distribution% Output% per zone415VProfibus DPProfibus DPThis report is solely for the use of Sidel Group personnel. No part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Gro

14、up during an oral presentation; it is not a complete record of the discussion.SIDEL CONVEYING吹瓶吹瓶Chapter 4整理ppt36吹瓶機氣路7 bar 回路回路40/13 bars 減壓回路減壓回路40 bar 回路回路空氣回收空氣回收氣旋轉(zhuǎn)接頭氣旋轉(zhuǎn)接頭電旋轉(zhuǎn)接頭電旋轉(zhuǎn)接頭40/13/7 bar 分配分配控制氣控制氣拉伸氣拉伸氣整理ppt37吹瓶機氣路 預(yù)吹預(yù)吹40 bar空氣回收空氣回收拉伸氣路拉伸氣路整理ppt38拉伸與吹瓶瓶胚位置瓶胚位置機械拉伸機械拉伸拉伸和拉伸和開始預(yù)吹開始預(yù)吹拉伸和預(yù)吹

15、拉伸和預(yù)吹成仿錘型成仿錘型停止預(yù)吹停止預(yù)吹開始高壓吹開始高壓吹冷卻和排氣冷卻和排氣ExhaustBottle outfeed空氣回收空氣回收整理ppt39吹瓶周期補償預(yù)吹高壓吹回收排氣整理ppt40轉(zhuǎn)盤1212-Min = 6bars-Max = 14bars (too violent)-Start up at 10bars+ pressure+ more material at shoulder-Min = 120-Max = 180 -Start up at 150This report is solely for the use of Sidel Group personnel. No

16、part of it may be circulated, quoted, or reproduced for distribution outside Sidel Group organization without its prior approval. This material was used by Sidel Group during an oral presentation; it is not a complete record of the discussion.SIDEL CONVEYINGPETPETChapter 5整理pptPET (polyethylene tere

17、phthalate - 聚對苯二甲酸乙二醇酯）: 聚合物在高分子結(jié)構(gòu)上有別于其他材料（如PVC,HDPE等）在特定條件下，PET分子有半晶狀結(jié)構(gòu)，不同的原子由散布的非晶相的晶狀網(wǎng)結(jié)構(gòu)組成。 - 非晶狀態(tài):當在非晶狀結(jié)構(gòu)時，PET材料透明，比重在1.33。這個狀態(tài)也被稱為硬態(tài)PET。苯環(huán)Morphology and General Considerations PET材料形態(tài)及總則標注：H = Hydrogen 氫O = Oxygen 氧C = Carbon 碳n = Number of molecules 分子數(shù)量m = Number of molecules after treatment

18、處理后分子數(shù)量整理pptPET 在25C時的吸水率西得樂推薦的PET材料和瓶胚的儲存條件吸水現(xiàn)象：吸水造成材料結(jié)構(gòu)混亂。吸水率與溫度、濕度以及結(jié)晶狀態(tài)有關(guān)瓶胚吸水影響瓶胚加熱和吹瓶工藝。對吹瓶來說，可以接受的最大含水率在2000 to 2500 ppm. 最適宜的儲存條件在22C and 50% 相對濕度的條件下，3個月的含水率在2000 ppm。5個月后，在2500ppm超出以上值，水分對紅外加熱的吸熱以及材料的分布有非常大的影響 (水有潤滑效應(yīng)）整理ppt材料性質(zhì)材料性質(zhì)PET 規(guī)格參數(shù)整理ppt 玻璃化 (Tg): - 玻璃態(tài)轉(zhuǎn)化點溫度玻璃態(tài)轉(zhuǎn)化點溫度(Tg) 軟化點，在該溫度下分子鏈與分子鏈間能相對運動（由固態(tài)轉(zhuǎn)換軟化點，在該