1、QM 質量管理功能培訓課程Data Used in the ExercisesDataData in Training SystemData in IDES SystemMaterialT-BQ3#20-100FT-BQ4#40-100FT-BQ1#60-100FT-BQ5#100-300T-FQ1#Y-351T-TQ1#300-130t-ht1#N-2100t-ht2#N-2110Work centersT-P00 -> T-P20T-PInspection planT-BQ3#20-100FT-TQ1#300-130Equipment1000354010003541Master re

2、cipet-tab#t-tab#Certificate profileQINTER_01CharacteristicZEROPOINTDEVIATIONZEROPOINTDEVIATIONFULLSCALEDEVIATIONFULLSCALEDEVIATIONN-100N-100N-200N-200N-300N-3008-1068-106Unit: BasicsTopic BasicsDemonstration of cross-application functions in QM Material analysis and SAPoffice1-1 Cross-application fu

3、nctions in QMNote some functions that support QM in the R/3 System:Where do you find these functions in the menu?1-2 Material analysis and SAPofficeUse the Information System to make a material analysis with respect to the quality scores for the inspection lot. Send this analysis to a group of your

4、choice (LO170-#) using the SAPoffice function and analyze the data in graphic form.Make a note of the menu paths you used.Unit: QM in the Log. Supply Chain Topic: QM ProcessesDemonstration of the QM functions in the logistics supply chain Displaying the inspection instructionQM FunctionsNote the are

5、as where QM is used in the logistics supply chain:1-2 Displaying the Inspection Instruction1-2-1 Use material no. T-BQ1# to search for your inspection lot and not e the number.1-2-2 Print the inspection instruction for your inspection lot and display t he lot from the spool.Unit: QM in the Log. Supp

6、ly Chain Topic: QM in Procurement? Posting a goods receipt to inspection stock ? Inspection lot processing? Inventory tracking1-1Posting a Goods Receipt1-1-1 Display the Quality Management view for your material T-BQ4# i n plant 1000 (for inspection type 5) and make a note of the settings for the fo

7、llo wing indicators (x=set)Post to insp. stock:Insp. with spec.:Insp. with task list:Skips allowed:Q-score procedure:1-1-2 Posting of goods receipt (other)Movement type: 501Plant: 1000Storage location: 0001Quantity: 100 PcsMaterial: T-BQ4#Make a note of the document number.1-1-3 Search for your insp

8、ection lot using the material document number and display the stock. Where was the material stock posted?1-2 Usage Decision for the Inspection Lot and Inspection Stock1-2-1 Make the decision for your inspection lot A2, using the catalog for the usage decision.1-2-2 Display the stocks for the materia

9、l. Where was the delivery posted?2-1 Purchase Order and Goods Receipt2-1-1 Display the Quality Management view for the material T-BQ3# in plant 1000 for inspection type 01, and make a note of the settings for the followi ng indicators (x = set)Post to insp. stock:Insp. with spec.: Insp. with task li

10、st: Skips allowed: Q-score procedure:2-1-2 Create a purchase order with the following data:Vendor: 1000Order type: NBPurch. organization: 1000Purchasing group: 000Plant: 1000Storage location: 0001Delivery date: Current date + 14 daysMaterial: T-BQ3#Order quantity: 100 pcs.Price: $2.20Make a note of

11、the purchase order number2-1-3 Post the goods receipt for a purchase orderMaterial: T-BQ3#Movement type: 101Plant: 1000Storage location: 0001Make a note of the document number you created2-1-4 Search for your inspection lot using the document number and disp lay the stock. Where was the material sto

12、ck posted?2-2 Inspection lot for a Goods Receipt2-2-1 Call the results recording function for your inspection lot. Record a defective part for your characteristic.Operation 10Processing mode: 1Data for check for visible defects2-2-2 Make the usage decision for your lot with the code “ Return to ven

13、dor” .3-1 Complaints against a vendor3-1-1 Select the notification type for complaints against a vendor and sea rch for the corresponding material document for your material T-BQ3# and for your first lot:Notification type: Material document: : Item: 13-1-2 Add the following data to the notification:

14、.Priority: 2Enter text for the contents of problem. Use the catalogs defined to do this.Enter yourself as the Coordinator (LO170-#, #=Group number)Save the notification.Unit: QM the Log. Supply ChainTopic: QM in Production? Searching for an inspection lot in the worklist?Processing inspection points

15、? Creating an internal problem notification1-1 Processing the Inspection Lot1-1-1 Search for the inspection lot belonging to your work center (T-P#) Make a note of the inspection lot number.1-1-2 Record the measured values of at least 2 inspection points for each inspection operation for the individ

16、ual inspection characteristics.and note the re cording types for the characteristics.Oper.Characteristic nameRecordingCall the control chart and the histogram for the characteristics, if this is pos sible. Copy the proposed inspection point valuation.1-1-3 Record an additional defect for your inspec

17、tion lot at results record ing and create a quality notification for this defect.1-1-4 Make the usage decision with an appropriate code.To do this, use the catalogs and description of problems stored in the syste m.Save the usage decision.2-1 Routing2-1-1 Display the routing and its corresponding in

18、spection operations for your material T-BQ5#.Make a note of the inspection operations and the control keys used in both operations.OperationControl key2-1-2 Which attributes does the control key have (which indicators are se t? (x = set, or number of attribute)IndicatorSettingSchedulingDetermine Cap

19、Req.CostingAutom. goods receiptInsp. characs. expectedReworkPrint confirmationPrint time ticketPrintSched. external oper.External processingConfirmationUnit: QM in Log. Supply ChainTopic:QM in the Process IndustrySearch for the PI sheetProcessing of an inspection lot from within the PI sheetMaking t

20、he usage decision1-1 PI Sheet1-1 Search for the PI sheet using the destination address (GRP. TAB#) in plant 1100, and make a note of the PI sheet number.1-2Edit the PI sheet by choosing the record inspection results function. Choose inspection point identification 100.2-1 Inspection Lot2-1-1 Record

21、the appropriate data for the inspection lot and save your entri es.2-1-2 Assign a partial lot, what do you notice about the batch?3-1 Usage Decision3-1-1 Make the usage decision for the lot.Unit: QM in Log. Supply ChainTopic: QM in Sales Order ProcessingInspection for delivery at partial lot levelCr

22、eating a certificate1-1 Delivery1-1-1 Create a delivery for the shipping point 1100 for the material T-FQ 1#:Delivery type: LOSales organization: 1020Distribution channel: 22Division: 00Ship-to party: 7777Planned GI date: Current date + 14 daysMaterial: T-FQ1#Delivery quantity: 100 KgMake a note of

23、the delivery numberSave the delivery using the “Save and subseq. fund, and add the data Plant:1100Warehouse no.: 011Foreground/backgrnd:BAdopt pick.quantity: 21-1-2 Record results for partial lot 1 and make the usage decision for the inspection lot.2-1 Customer Complaint2-1-1 Record a customer compl

24、aint for the delivery number and for your material:Notification type: Sales org:1020Distribution channel: 22Division: 002-1-2 Add the information Priority: 2 to the notificationEnter text for the problem contents. To do this, use the stored catalogs.Enter yourself as the coordinator (LO170-#, #=Grou

25、p number)Save your notification.Unit: Functions in DetailTopic: Quality Planning? Creating a Master Inspection Characteristic? Including the Characteristic in the Goods Receipt Inspection Plan1-1 Qualitative Master Inspection Characteristic1-1-1 Create a qualitative master inspection characteristic

26、MK01-# in pl ant 1000 for a qualitative inspection of the packaging. The sample size should b e fixed and a sampling procedure should be used. A summarized recording of th e data should be defined. No characteristic attributes should be set. The characte ristic should be inspected.The characteristic

27、 is to be referenced later in an inspection plan.1-1-2 Make a note of the control indicators.()Characteristic attribute()Sampling procedure()SPC characteristic()Additive sample()Destructive insp.()Summ. recording()Single result()No charac. recording()Required charac.()Optional charac.()After accepta

28、nce( ) After rejection( ) Scope not fixed( ) Fixed scope( ) Smaller scope( ) Larger scope( ) Long-term inspection( ) Scrap share/Q-score( ) RR change docs( ) Test-equi asssignment( ) Print( ) Do not print( ) Do not print at skip( ) No documentation( ) Docu. if rejected( ) Docu. required( ) Classed r

29、ecording( ) Defects recording2-1 Inspection Characteristic in the Inspection Plan2-1-1 Add operation 20 with title "Packaging inspection" for material T- BQ3# in plant 1000 to your GR inspection plan and choose a control key that a llows printing. On the operation detail screen, add the re

30、cording view 10.2-1-2 Reference the inspection characteristic MK01-# in this operation and choose a sampling procedure that specifies an inspection with a fixed sampl e size of 5. Save your plan.Unit: Functions in DetailTopic: Quality InspectionCreating an Inspection Lot ManuallyDisplaying Data for

31、this Inspection Lot and Recording of Results1-1 Creating an Inspection Lot1-1-1 Create an inspection lot manually for your material with the followi ng specifications:Material: T-BQ3#Plant: 1000Inspection lot origin: 01Purchasing organization: 1000Insp. lot size: 100 PcsVendor: 1000Make a note of th

32、e inspection lot number:1-1-2 Display the inspection plan data for the inspection lot and make a n ote of the sample size.Record results for your inspection lot using the worklist for results recordi ng.2-1 Making the Usage Decision2-1-1 Make a usage decision for the inspection lot, that contains th

33、e send ing of a mail as a follow-up action.2-1-2 Which catalog type did you use for the usage decision?2-1-3 Which special feature does the catalog type have?Unit: Functions in DetailTopic: Quality Control? Material Analysis for the Material? Displaying the Graphic? Results History1-1 Material Analy

34、sisCall the material analysis in the QMIS (information system), and make a dr ill-down analysis for the lots of your material T-BQ3#.Which levels are listed in the standard analysis?Which key figures are displayed?1-2 GraphicCall the graphic for the key figures in the standard analysis. Which option

35、s do you have for further processing?1-3 Results HistoryCall the results history for your material T-BQ5# and display the run-chart as a graphic.Unit: Functions in DetailTopic: Quality Certificates? Assigning Certificates? Creating Certificates1-1 Assigning CertificatesRelease your certificate profi

36、le and assign it to material T-FQ1#:Certificate profile: QINTER_01CTyp: 0003Version: #1-2 Creating CertificatesCreate the certificate with the following dataMaterial: T-FQ1#Batch: FQ1#Recipient: NoneCreate another certificate for the delivery in the sales order processing exer cise.Display the certi

37、ficates in the spool.Unit: Functions in DetailTopic: Quality Notifications1-1 Worklist for Notifications1-1-1 Call the worklist for outstanding notifications for your material T- BQ3#.1-1-2 Select a notification and switch to the edit mode for the notificatio n. Enter a task using the appropriate ca

38、talog. Enter yourself (LO170-#) as the p erson responsible for processing.Save the notification.1-2 Worklist for Tasks1-2-1 Call the worklist for tasks. Select the entry using the person respon sible for processing (LO170-#).1-2-2 Select a task, enter an activity and complete the task.1-2-3 Check your activity by using a suitable selection in the worklist for tasks. What do you have to do?Unit: Functions in DetailTopic: Test Equi