fmea英語培訓考試題及答案姓名：____________________

一、多項選擇題（每題2分，共20題）

1.TheabbreviationFMEAstandsfor:

A.FailureModeandEffectsAnalysis

B.FunctionalManagementandEvaluationAnalysis

C.FaultManagementandErrorAnalysis

D.FailureModeandErrorAnalysis

2.FMEAisatechniqueusedinwhichstageoftheproductdevelopmentprocess?

A.Designphase

B.Productionphase

C.Maintenancephase

D.Alloftheabove

3.WhatistheprimarypurposeofFMEA?

A.Toidentifyandprioritizepotentialfailuresinaproductorprocess

B.Toensurethatallpotentialfailuresareeliminatedbeforetheproductisreleased

C.Totrackandmonitortheperformanceoftheproductovertime

D.Toimprovethequalityoftheproduct

4.WhichofthefollowingisNOTastepintheFMEAprocess?

A.Identifypotentialfailuremodes

B.Analyzeandprioritizefailureeffects

C.Developandimplementcorrectiveactions

D.Performafinalreviewanddocumentation

5.WhichofthefollowingisacommontoolusedtofacilitatetheFMEAprocess?

A.Fishbonediagram

B.Ishikawadiagram

C.Paretochart

D.Controlchart

6.InFMEA,whatdoestheterm"severity"referto?

A.Thelikelihoodofafailureoccurring

B.Thepotentialimpactofafailureontheproductorprocess

C.Thecostofthefailure

D.Thetimerequiredtofixthefailure

7.Whatisthetermforthelikelihoodthatafailurewilloccur?

A.Severity

B.Occurrence

C.Detection

D.Cost

8.InFMEA,whatisthepurposeofthe"occurrence"rating?

A.Todeterminehowoftenafailureoccurs

B.Toprioritizethepotentialfailuresbasedontheiroccurrence

C.Toassesstheseverityofthefailure

D.Toestimatethecostofthefailure

9.WhichofthefollowingisakeycomponentoftheFMEAteam?

A.Subjectmatterexperts

B.Processengineers

C.Qualityassurancepersonnel

D.Alloftheabove

10.Howisthe"detection"ratingusedinFMEA?

A.Todeterminehowlikelyitisthatafailurewillbedetectedbeforeitcausesharm

B.Toprioritizepotentialfailuresbasedontheirdetection

C.Toassesstheseverityofthefailure

D.Toestimatethecostofthefailure

11.Whatisthetermfortheeasewithwhichafailurecanbedetected?

A.Severity

B.Occurrence

C.Detection

D.Cost

12.InFMEA,whatisthetermfortheimpactofafailureontheproductorprocess?

A.Severity

B.Occurrence

C.Detection

D.Cost

13.WhichofthefollowingisacommonapproachforprioritizingpotentialfailuresinFMEA?

A.TheRiskPriorityNumber(RPN)

B.TheCriticalityIndex(CI)

C.TheFailureModeandEffectAnalysisMatrix(FMEAM)

D.TheFailureModeandEffectAnalysisScore(FMEAS)

14.Whatisthetermforthesumoftheseverity,occurrence,anddetectionratings?

A.Severity

B.Occurrence

C.Detection

D.RiskPriorityNumber(RPN)

15.WhichofthefollowingisNOTabenefitofconductinganFMEA?

A.Identifiespotentialfailuresearlyinthedesignphase

B.Prioritizesactionsforcorrectiveandpreventivemeasures

C.Reducesthecostofqualityissues

D.Increasescustomersatisfaction

16.InFMEA,whatisthepurposeofthe"failuremode"column?

A.Tolistallpossiblewaysinwhichafailurecouldoccur

B.Todescribethepotentialeffectsofeachfailuremode

C.Toidentifytherootcauseofeachfailure

D.Todeterminetheseverityofeachfailure

17.Whatisthetermforthepotentialeffectsofafailure?

A.Severity

B.Occurrence

C.Detection

D.Cost

18.Whichofthefollowingisacommontechniqueforidentifyingfailuremodes?

A.Brainstorming

B.Rootcauseanalysis

C.Faulttreeanalysis

D.BothAandB

19.InFMEA,whatisthepurposeofthe"causes"column?

A.Tolistallpossiblecausesofeachfailuremode

B.Toidentifytherootcauseofeachfailure

C.Todescribethepotentialeffectsofeachfailuremode

D.Todeterminetheseverityofeachfailure

20.WhichofthefollowingisNOTastepintheFMEAprocess?

A.Identifypotentialfailuremodes

B.Analyzeandprioritizefailureeffects

C.Developandimplementcorrectiveactions

D.Conductafollow-upreviewanddocumentation

二、判斷題（每題2分，共10題）

1.FMEAisonlyusedinmanufacturingprocessesandnotapplicabletoserviceindustries.(

)

2.TheseverityratinginFMEAshouldalwaysbedeterminedbythecostofthefailure.(

)

3.Ahigheroccurrenceratingindicatesthatafailureismorelikelytooccur.(

)

4.Thedetectionratingshouldbebasedontheeaseofdetectingthefailurebeforeitcausesharm.(

)

5.TheRPNinFMEAiscalculatedbymultiplyingtheseverity,occurrence,anddetectionratings.(

)

6.Itisessentialtoinvolveallstakeholders,includingcustomers,intheFMEAprocess.(

)

7.FMEAisaone-timeactivitythatisperformedbeforetheproductisreleasedtothemarket.(

)

8.TheFMEAteamshouldincludeindividualswithdiversebackgroundsandexpertisetoensureacomprehensiveanalysis.(

)

9.Afailuremodewithahighseverityratingbutlowoccurrenceratingisconsideredtobethemostcritical.(

)

10.ThecorrectiveactionsidentifiedintheFMEAshouldbeimplementedimmediatelytopreventfuturefailures.(

)

三、簡答題（每題5分，共4題）

1.ExplainthepurposeofconductinganFMEAduringthedesignphaseofaproduct.

2.Describetherelationshipbetweentheseverity,occurrence,anddetectionratingsinFMEA.

3.DiscusstheimportanceofinvolvingsubjectmatterexpertsintheFMEAprocess.

4.HowcanFMEAcontributetotheoverallqualityimprovementofaproductorprocess?

四、論述題（每題10分，共2題）

1.DiscusstheroleofFMEAinriskmanagementandhowitcanhelporganizationsidentifyandmitigatepotentialrisksassociatedwithproductorprocessfailures.

2.AnalyzethebenefitsandlimitationsofusingFMEAinvariousindustriesandexplainhowitcanbeadaptedtodifferenttypesofproductsandprocesses.

試卷答案如下：

一、多項選擇題（每題2分，共20題）

1.A

解析思路：FMEA的全稱是FailureModeandEffectsAnalysis，即失效模式與影響分析。

2.A

解析思路：FMEA主要用于產品設計的早期階段，以識別和評估潛在的失效模式。

3.A

解析思路：FMEA的主要目的是識別潛在失效，并評估其對產品或過程的影響。

4.D

解析思路：FMEA的步驟包括識別失效模式、分析影響、制定糾正措施和進行評審，不涉及最終審查和文檔化。

5.B

解析思路：Ishikawa圖，也稱為魚骨圖，是用于幫助識別和解決問題的一種工具。

6.B

解析思路：在FMEA中，嚴重性指的是失效對產品或過程潛在的影響。

7.B

解析思路：在FMEA中，發生率指的是失效發生的可能性。

8.A

解析思路：發生率評級用于評估失效發生的頻率。

9.D

解析思路：FMEA團隊通常由來自不同領域的專家組成，以確保全面的評估。

10.A

解析思路：檢測評級用于評估在失效造成損害之前檢測到失效的難易程度。

11.C

解析思路：檢測指的是在失效發生前發現失效的能力。

12.A

解析思路：嚴重性指的是失效對產品或過程的影響程度。

13.A

解析思路：風險優先數（RPN）是通過乘以嚴重性、發生率和檢測率來計算的。

14.D

解析思路：風險優先數（RPN）是嚴重性、發生率和檢測率的乘積。

15.D

解析思路：FMEA有助于提高客戶滿意度，因為它有助于識別和解決可能導致客戶不滿的問題。

16.A

解析思路：失效模式列用于列出所有可能的失效方式。

17.B

解析思路：影響指的是失效對產品或過程產生的效果。

18.D

解析思路：頭腦風暴和根本原因分析是兩種常用的方法來識別失效模式。

19.A

解析思路：原因列用于列出導致每個失效模式的可能原因。

20.D

解析思路：FMEA是一個持續的過程，需要定期審查和更新，而不是一次性的活動。

二、判斷題（每題2分，共10題）

1.×

解析思路：FMEA不僅適用于制造業，也適用于服務行業。

2.×

解析思路：嚴重性評級應基于失效對產品或過程的潛在影響，而不僅僅是成本。

3.√

解析思路：發生率評級越高，表示失效發生的可能性越大。

4.√

解析思路：檢測評級應基于在失效造成損害之前檢測到失效的難易程度。

5.√

解析思路：風險優先數（RPN）是通過乘以嚴重性、發生率和檢測率來計算的。

6.√

解析思路：涉及所有利益相關者可以確保FMEA的全面性和有效性。

7.×

解析思路：FMEA