,"重復性及再現性分析數據記錄表

RepeatibilityAndReproducibilityAnalysisDataFrame

非破壞性測試（NONDESTRUCTIVETEST）",,,,,,,,,,,頁碼：,1

,3,,,,,,,,,No.:,,,

,,,,,,,,,,,,2023年12月13日,

零件代號,,,,,,零件名稱：,,,,,操作者,姓名,

特性,,,,,,量具編號：,,,,,A,QingOuyang,

基本尺寸,,上偏差,27,單位:V,,量具名稱：,,,,,B,YanhongZhu,

,,下偏差,24,,,,,,,,,,

過程總變差(6σ),,0.146265881,,,,量具規格：,,,,,C,HaobinZheng,

"操作者

編號",次數,零件,,,,,,,,,,計算結果,

,,1,2,3,4,5,6,7,8,9,10,,均值

A,1,28.84,28.91,28.92,28.92,28.87,28.89,28.93,28.89,28.89,28.88,A1,28.894

,2,28.84,28.90,28.92,28.92,28.87,28.90,28.93,28.90,28.89,28.88,A2,28.895

,3,28.85,28.90,28.92,28.93,28.88,28.90,28.93,28.90,28.89,28.89,A3,28.899

均值(Average),,28.84333333,28.90333333,28.92,28.92333333,28.87333333,28.89666667,28.93,28.89666667,28.89,28.88333333,,28.896

極差(Range),,0.01,0.01,0,0.01,0.01,0.01,0,0.01,0,0.01,,0.007

"操作者

編號",次數,零件,,,,,,,,,,計算結果,

,,1,2,3,4,5,6,7,8,9,10,,均值

B,1,28.87,28.90,28.90,28.93,28.92,28.91,28.91,28.89,28.89,28.84,B1,28.896

,2,28.88,28.90,28.91,28.93,28.92,28.90,28.92,28.90,28.89,28.84,B2,28.899

,3,28.88,28.90,28.91,28.93,28.92,28.90,28.92,28.90,28.89,28.85,B3,28.9

均值(Average),,28.87666667,28.9,28.90666667,28.93,28.92,28.90333333,28.91666667,28.89666667,28.89,28.84333333,,28.89833333

極差(Range),,0.01,0,0.01,0,0,0.01,0.01,0.01,0,0.01,,0.006

"操作者

編號",次數,零件,,,,,,,,,,計算結果,

,,1,2,3,4,5,6,7,8,9,10,,均值

C,1,28.89,28.94,28.92,28.90,28.92,28.84,28.88,28.90,28.89,28.89,C1,28.897

,2,28.89,28.93,28.91,28.90,28.92,28.84,28.87,28.91,28.90,28.89,C2,28.896

,3,28.89,28.93,28.92,28.90,28.92,28.85,28.88,28.90,28.89,28.89,C3,28.897

均值(Average),,28.89,28.93333333,28.91666667,28.9,28.92,28.84333333,28.87666667,28.90333333,28.89333333,28.89,,28.89666667

極差(Range),,0,0.01,0.01,0,0,0.01,0.01,0.01,0.01,0,,0.006

零件均值,,28.87,28.91222222,28.91444444,28.91777778,28.90444444,28.88111111,28.90777778,28.89888889,28.89111111,28.87222222,,28.897

,,,,,,,,,,,,RPART=,0.047777778

,,RA+RB+RC/操作者數量=,,,0.007,+,0.006,+,0.006,/,3,,0.006333333

,,[Max(X)ABC]-[Min(X)ABC]=,,,28.89833333,－,28.896,,,,,,0.002333333

,,,28.897,+,1.02,×,0.006333333,,"次數

系數",2,3,UCLX=,28.90346

,,,28.897,—,1.02,×,0.006333333,,A2,1.88,1.02,LCLX=,28.89054

,,,0.006333333,×,2.57,,,,D3,*,*,UCLR=,0.016276667

,,,0.006333333,×,0,,,,D4,3.27,2.57,LCLR=,0

,"重復性及再現性分析報告

RepeatibilityAndReproducibilityAnalysisReport

非破壞性測試（NONDESTRUCTIVETEST）",,,,,,,,,,,頁碼：,2

,,,,,,,,,,No.:,,,

,,,,,,,,,,,,2023年12月13日,

零件代號,0,,,,,零件名稱：,,0,,,計算方式,,

特性,0,,,,,量具編號：,,0,,,,,

基本尺寸,0,上偏差,27,單位:V,,量具名稱：,,0,,,,,

,,下偏差,24,,,,,,,,,,

過程總變差(6σ),,0.146265881,,,,量具規格：,,0,,,,,

數據表結論:,,,,0.006333333,,,0.002333333,,RPART=,0.047777778,,,

測量單元分析,,,,,,,,基于研究總變差的分析,,,,,

重復性－設備變差（EV）,,,,,,,,,,,,,

,EV=,,,,,次數,K1,,,%EV=,100×[EV/TV],,

,EV=,0.003741733,,,,2,0.8862,,,%EV=,24.1%,,

,,,,,,3,0.5908,,,,,,

再現性－操作人員變差（AV）,,,,,,,,,,,,,

,AV=,,,,,人數,K2,,,%AV=,100×[AV/TV],,

,AV=,0.001011483,,,,2,0.7071,,,%AV=,6.5%,,

,,,,,,3,0.5231,,,,,,

重復性和再現性（R&R）,,,,,,,,,,,,,

,R&R=,,,,,,,,,%R&R=,100×[R&R/TV],,

,R&R=,0.003876037,,,,,,,,%R&R=,25.0%,,

,,,,,,,,說明：,測量系統可能被接受，見Breakpoint的計算。,,,,

零件間變差（PV）,,,,,,,,,,,,,

,PV=,RPART×K3,,,,零件數,K3,,,%PV=,100×[PV/TV],,

,PV=,0.015028995,,,,6,0.374177278,,,%PV=,96.8%,,

,,,,,,7,0.353380616,,,,,,

總變差（TV）,,,,,,8,0.33750945,數據分級數（NDC）,,,,,

TV=,,,,,,9,0.324892623,,,NDC=,1.41×（PV/R&R）,,

TV=,0.015520772,,,,,10,0.31456037,,,NDC=,5,,

,,,,,,,,說明：,數據分級數可以接受,,,,

重復性和再現性（%R&R）接收準則：,,,,,,,,,,,,,

,,低于10%：,測量系統可接受。,,,,,,,,,,

,,介于10%到30%之間：,基于應用的重要性，該量具可能會被接受。在雙性小于30%情況下，應計算風險參數,,,,,,,,,,

,,,“BREAKPOINT”，并且檢查其值是否小于37.8。,,,,,,,,,,

,,大于30%：,測量系統需要改善。識別出原因并糾正它們。,,,,,,,,,,

在該尺寸測量前，應從FMEA中確定風險順序數（RPN）的值。將,,,,,,,,BREAKPOINT,,=,RPN,×,%GR&R

RPN值填寫到右邊欄中，計算BREAKPOINT的值，并按照接收準,,,,,,,,,,,,,

則作出相應的結論。,,,,,,,,0.00,,=,,×,25.0%

結論,,極差圖失控，須查找原因并消除。,,,,,,評價人/日期,,,,,

,"重復性及再現性分析-均值極差控制圖

RepeatibilityAndReproducibilityAnalysis-Xbar-RChart

非破壞性測試（NONDESTRUCTIVETEST）",,,,,,,,,,,頁碼：,3

,,,,,,,,,,No.:,,,

,,,,,,,,,,,,2023年12月13日,

零件代號,0,,,,,零件名稱：,,0,,,操作者,姓名,

特性,0,,,,,量具編號：,,0,,,A,QingOuyang,

基本尺寸,0,上偏差,27,單位:V,,量具名稱：,,0,,,B,YanhongZhu,

,,下偏差,24,,,,,,,,,,

過程總變差(6σ),,0.146265881,,,,量具規格：,,0,,,C,HaobinZheng,

數據表結論,,,,,,,,,,,,,

均值圖,,上限UCL=,,29,,中心CL=,,29,,下限LCL=,,29,

極差圖,,上限UCL=,,0,,中心CL=,,0,,下限LCL=,,0,

,,,,,,,,,,,,,,

,均值圖數據,,,選項=,3,,,,,,,,

,,,,,,,,,,,,,,

,評價人A均值,28.84333333,28.90333333,28.92,28.92333333,28.87333333,28.89666667,28.93,28.89666667,28.89,28.88333333,,

,評價人B均值,28.87666667,28.9,28.90666667,28.93,28.92,28.90333333,28.91666667,28.89666667,28.89,28.84333333,,

,評價人C均值,28.89,28.93333333,28.91666667,28.9,28.92,28.84333333,28.87666667,28.90333333,28.89333333,28.89,,

,上控限,29,29,29,29,29,29,29,29,29,29,,

,中心,29,29,29,29,29,29,29,29,29,29,,

,下控限,29,29,29,29,29,29,29,29,29,29,,

,,,最大值=,28.93333333,,,,,,,,,

,,,最小值=,28.84333333,,,,,,,,,

,極差圖數據,,,,,,,,,,,,

,,,,,,,,,,,,,,

,評價人A極差,0.01,0.01,0,0.01,0.01,0.01,0,0.01,0,0.01,,

,評價人B極差,0.01,0,0.01,0,0,0.01,0.01,0.01,0,0.01,,

,評價人C極差,0,0.01,0.01,0,0,0.01,0.01,0.01,0.01,0,,

,上控限,0,0,0,0,0,0,0,0,0,0,,

,中心,0,0,0,0,0,0,0,0,0,0,,

,下控限,0,0,0,0,0,0,0,0,0,0,,

,,,,,,,,,,,,,,

,極差受控否,FALSE,,,,,,,,,,,

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