ServicePanelBoard

StartupRoutine

OTIS

Central&EastEuropeArea

FODBerlin

Fieldcomponentmanual

Part: 4–D1

No.: GBA26800BBII

Vintage: 01/1

Page:

SEITE

2

/

ANZSEITEN

14

,Date: June,162000

ServicePanelBoard

AuthorizationDateD1:

RunningonPCB: GBA26800BB

SoftwareVersion: GAA30338AAC

DocumentRevision:

Date

Author

Page

Comment

25.02.2000

W.Schoppa

1-13

Originalversion

16.06.2000

W.Schoppa

1-14

newSW...AAC

StartupRoutine

Copyright

SPEICHERDAT\@"jjjj"

2000

,OTISGmbH&Co.OHGBerlin.

NopartofthisdocumentmaybecopiedorreproducedinanyformorbyanymeanswithoutthepriorwrittenconsentofOTISGmbH&Co.OHG.

VERZEICHNIS\o"1-3"

1 Introduction

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2 Pre-PowerChecks

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3 Powerchecks

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4 FirstStart-up

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4.1 VerificationofRSLandSVTcommunication

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4.2 ImportantParameterSetup

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4.3 AdjustmentofSpeedEncoder

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4.4 VerificationofEncodersignalsandSpeedDirectionIndicator

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4.5 CalibrationoftheCarSpeedIndicator

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4.6 AdjustmentoftheContractSpeedIndicator

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4.7 TestingofRemoteTripping/ResetButton(RTB/RRB)

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(SimulationofTrippingofOS)

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AdjustmentofBrakeParameters

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5 Start-upBehavior

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5.1 StatusLED′sDisplay

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5.2 AliveLED′s

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5.3 BatteryChargeStatusDisplay

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6 TroubleShooting

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Introduction

?

ThismanualcoversinstructionsforcheckoutoftheServicePanelBoardandadjustmenthintsfortheSpeedDirectionIndicatorEncoder.

ThisdocumentisvalidforGIEN99andGN2.Thedifferencesaremarked.

Pre-PowerChecks

Inspectallequipmentforsignsofdamage,looseconnectionsorotherdefects.

Powerchecks

SwitchontheOCB

Usingadigitalmultimeter,checkthevoltagesupplyofthepluggedconnectorstotheSPBasfollows:

connector

measurementpoints

voltage-referencepoint

voltage(tolerance)

P2

P2:4–P2:3

30VDC(27-36VDC)

P11

P11:3–P3:2

P11:2–P3:2

P11:1–P3:2

10-14VDC

10-14VDC

10-14VDC

P12

P12:1–P12:2

Normalmode:14VDC(13,3-14,7VDC)

Batterymode:10-14VDC

P13

GIEN99:P13:1–P13:2

Gen2:P13:1/2notused

Normalmode:14VDC(13,3-14,7VDC)

Batterymode:10-14VDC

P14

P14:1–P14:7/8

P14:2–P14:7/8

5VDC(4,75-5,25VDC)

5VDC(4,75-5,25VDC)

P15

P15:1–P15:5/9

P15:2–P15:5/9

P15:6–P15:5/9

5VDC(4,75-5,25VDC)

5VDC(4,75-5,25VDC)

5VDC(4,75-5,25VDC)

P16

P16:1–P16:5/9

P16:2–P16:5/9

P16:6–P16:5/9

5VDC(4,75-5,25VDC)

5VDC(4,75-5,25VDC)

5VDC(4,75-5,25VDC)

P17

P17:1–P17:7/8

P17:2–P17:7/8

5VDC(4,75-5,25VDC)

5VDC(4,75-5,25VDC)

FirstStart-up

VerificationofRSLandSVTcommunication

ConnectP2andP14totheSPB

PressthebuttonREB&CCTLsimultaneous

ifthe7-segmentLED′sDIS1andDIS2shows’Sr’,thecommunicationof

RSLandSVTisverified

or

PressanyButton(durationapprox.2s)ofthebuttonfield

ifthestatusLEDlitson,thecommunicationofRSLandSVTisverified

ImportantParameterSetup

Allparametersarepreadjusted. *“0”provokesafailure

TCB:M-1-3-1-07(SERVICE)

Symbol

Default

RangeandPurpose

Encoder

XE"Encoder"

17

0(1)63mmPulseWidthofSpeedEncoderforSPB

experience:17(GIEN99)/13(GeN2)

SDI-Dir

XE"SDI-Dir"

0

0,1DirectionofSpeedandDirectionIndicator

SDI-Max

XE"SPB-Con"

30

0(0.01)0.63m/sMaximumspeedvalueofSDI

SPE-Rng

20

0(0.01)0.5m/sSPBContractSpeedToleranceRange

BRE-Max

XE"SPB-Buz"

10

0*(0.01)0.30m/sMaximumspeedforBrakeReleaseElectrical(onlyforGeN2)

BRE-Min

XE"SPB-Brk"

7

0*(0.01)0.29m/sMinimumspeedforBrakeReleaseElectrical(onlyforGeN2)

onlySW...AAA/...AAB

BRE-Hold

10

0*(0.01)0.63m/sReducePowerforBrakeReleaseElectrical(onlyforGeN2)

onlySW...AAA/...AAB

BRE-Tout

5

1(0.1)0.5secTimeoutforBrakeReleaseElectrical(onlyforGeN2)

(shouldbeinrangeforGIEN99,too)

SPB-Temp

60

0(1)63degreesTemperatureLimitforServicePanelBoard(HTS-Alarm)

TCB:M-1-3-1-01(SYSTEM)

Symbol

Default

RangeandPurpose

TOP

XE"TOP"

2

1(1)31Topposition

BOTTOM

XE"BOTTOM"

0

0(1)30Bottomposition

TCB:M-1-3-1-04(DRIVE)

Symbol

Default

RangeandPurpose

SPEED

XE"SPEED"

100

0.2(0.01)2.5m/sSpeed(fastrunmode)

typicalsteps:25/40/63/100/160/175/250cm/s

AdjustmentofSpeedEncoder

?

ThedescriptionisonlyforGIEN99.

AnadjustmentofencodersforGN2isnotnecessary.

MARK“Z”

NUTM14x1

SEEDETAILA

DETAILA

TOOTHEDELEMENT

ParameterEncoder(mm)

ThreadtheSpeedEncoderintheframeuntilitsendtouchesthetoothedelement

RotatetheSpeedEncodercounter-clockwiseoneturn,keeprotatingtheEncoderinthesamedirectionuntilorientingthemark“Z”perpendiculartotheplaneoftoothedelement(GapbetweenEncoderandsheavewillbe1–2mm).

FixtheSpeedEncoderinthispositionwithnutM14x1.

MakethetoothedelementturnslowlybyhandtoverifythattheEncoderisnotincontactwiththesheave.

VerificationofEncodersignalsandSpeedDirectionIndicator

EncoderAandBareresponsibleforthespeeddirectionindicatordisplay.

ConnectP2(RSL),

P12(ENC.A),P13(ENC.B),

P14(Comm.toTCB),P15(SVT)

TCBM-1-3-1-7(service)

setParameterEncoder=

17(GIEN99,default)/13(GeN2)

setParameterSDI-Dir=1

setParameterSDI-Max=30

LEDDZ:on

Determinefloorposition

(e.g.DIS1/DIS2shows)

SwitchtoInspectionMode

Movealittlebitupwards

outsidethedoorzoneandpresssimultaneousthebuttons

REB&NURF

(LEDDZ:off)

ChecktherightdirectionofSDIo.k.?

Movedownwardstothe

doorzoneagain(LEDDZ:on)

ChecktherightdirectionofSDIo.k.?

Checktherightfloorposition

o.k.?

Test=o.k.?

ChangeconnectorsP12P13

step1

step2

step3

step4

EncodersignalsandtheSpeeddirectionIndicatorareverified

yes

no

SetParameter

SDI=0

ChangeconnectorsP12P13

CalibrationoftheCarSpeedIndicator

Attention!

Thedescriptionofthiscalibrationisonlyfeasibleoutsidetheareaof1LS/2LS,becausein1LS/2LSthedecelerationofthedriveiseffective.

Movethecartothemiddlefloor

AdjusttheInspectionSpeedto0,3m/s

MCB_IIM-3-2INSSPE:30 (cm/s)

SwitchtoInspectionMode

ParameterENCODERisadjustedto

TCBM-1-3-1-7ENCODER:17(defaultvalue)

Moveup-ordownwards

IfallLED′s(8LED′sinup-ordownwardsdirection)areblinking,adjustthe

parameterENCODERwithalowervalueuntiltheLED′sarenotblinking

IfallLED′s(8LED′sinup-ordownwardsdirection)arenotalllighting,adjustthe

parameterENCODERwithahighervalueuntilallLED′sareonandnotblinking.

AdjustmentoftheContractSpeedIndicator

LED

description

CONSPEED

ContractSpeedIndicator

TheCONSPEEDLEDisactivatedwhentheContractSpeed(+/-theSpeedRange)isreached.

TheactivationoftheLEDisdependentonthe2Parameter(TCB):

adjustmentexample

LEDisactivated

at0,8–1,2m/s

M-1-3-1-4 CONSPE 100(1m/s)

M-1-3-1-7 SPERNG 20(+/-20cm/s)defaultvalue

TestingofRemoteTripping/ResetButton(RTB/RRB)

(SimulationofTrippingofOS)

Switchinnormaloperationmode(noTCI/EROoperation)

MovecarinupdirectionperCCTLbutton

Attopfloor,moveCarindowndirectionperCCBLbutton

Ifthecarreachesthecontractspeed(LEDCONSPEEDison)pressREB&RTB

simultaneous(simulationofoverspeed,contactofOSisopen)

Thesafetygearhastobereleased,thecontactSOSinthesafetychainisopen,nomovementinnormaloperationperCCTLorCCBLispossible

PressREB&RRB(GIEN99)orpulltheBowdencableattheE&Ipanel(GeN2)toresetthereleaseofthesafetygear(contactOSisclosed)

SwitchtoEROmode

Checkingofthereleaseofthesafetygear:

MovecarinupdirectionuntiltheSpeedDirectionIndicatordisplaysthemovementofthecarwithINSPECTIONSPEED(allgreenLED′sareon)thesafetygearisreleased

EnterthecaraccordingtoWWJSSS

ResettheSOSswitchatthetopofcar

LeavethecaraccordingtoWWJSSS

CheckanormalrunwithCCTLorCCBL

?

AdjustmentofBrakeParameters

OnlyforGN2.

SinceAACBre-MinandBre-HoldareignoredbytheSPB!Thebrakevoltagewillbe

reduced(70Vinsteadof110V)intwocasesafterliftingthebrake:

a)thecarspeedishigherthan2cm/sor

b)thebrakeisopenformorethan1second.

OnlyforAAAandAAB:

0cm/s<Bre-Min<Bre-Hold<=Bre-Max<31cm/s

AfterbrakeopeningandreachingoftheBre-Holdspeed,thebrakevoltagewillbereduced.Afterthebrakewasopenedthebrakewillclose,ifthecarspeedreachesBre-Maxduringacceleration.Thebrakewillopenagain,ifthecarspeedreachesBre-Minduringdeceleration.SothecarspeedwillswingbetweenBre-MinandBre-Max.

Start-upBehavior

Thecorrectworkingofallvisibledevices(LED′s)andtheaudibledevice(buzzer)willbe

checkedbythefollowingmeasures:

Plugallconnectors

SwitchofftheOCB

TheLEDBat_Modeisactive

UnplugP3(Battery)

SwitchontheOCB

TheSPBstartupisasfollows:

VisibleBehaviour

InternalBehaviour

TurnonallLED′s(includingPIandSDI,withoutLEDBat_Mode)for1second(selftest).

ActivateSDIandPI

SwitchstatusLED′stoblinking.

ReadconfigurationparametersfromE2Prom.Usedefaultvaluesiftheparametersareinvalid.

SendStatusRequestmessagetoTCBuntilallstatusmessageshavebeenreceived.

SwitchstatusLED′stothestateasreceivedfromTCB

AudibleBehaviour

Thebuzzerisactivefor1second

ThePIwilldisplay‘--‘untilavalidpositionhasbeenreceivedfromTCB.

StatusLED′sDisplay

StatedefinitionofLEDs:

LEDoff

LEDon

LEDisblinking

ThestateofthefollowingLED′saredefinedasfollows:

Thecarisinidlemode

Thecarhasstoppedatfloorlevel

Thecardoorsareclosed

NoERO/TCIoperation

LED′s

Status

SignalsDescription

BC

Notused(BrakeCurrentDetection)

StatusLED′s

MP

Notused(MotorProtection)

GRP

/

NoGroupfunction/Groupfunctionokay

NOR

NormalMode

INS

InspectionMode(TCIorEROnotoperated)

ES

NoEmergencyStop

DW

DoorWing(Hoistwaydoorcontactsclosed)

DFC

DoorFullyClosed(Safetychainclosed)

DOL

DoorOpenLimit(Doornotfullyopened)

DOB

Doorreversaldevicesnotactive

DZ

DoorZoneactive

NURF

Notoperated

StatusLED′sofbuttons

CHCS

Notoperated

DDO

Notoperated

CCTL

Notoperated

CCBL

Notoperated

RTB

Notoperated

RRB

Notoperated

REM

Notoperated

AliveLED′s

ThestateofLED′sinnormaloperation(nofault):

LED′s

Status

SignalsDescription

COM_OK

TCBissendingmessagestoSPB,SVTcommunicationisestablished

SPB_OK

SPBlocalsoftwareisproperlyrunning,selftestpassed

BAT_MODE

SPBsuppliedfromline

BatteryChargeStatusDisplay

ThestateofthebatterychargeLED′scanbedisplayedasfollows:

Charge

ActionStates

Pre-chargequalification

Fastcharging

Maintenancecharging

LED1

LED2

LED3

TroubleShooting

1)Atjobsite:Havealookatfirstatthisdisplay.

Symptom

possiblereason

action

CarPositionisblinking1)

AnerrorhasoccurredattheSPB.

PressREB&DDOtoshowtheerrorcode.

CON_SPEEDisblinking1)

see“REB+DDOshows‘08’”

see“REB+DDOshows‘08’”

SPB_OKisnotblinking

nopower.

selftestfailed.

CheckbatteryandRSLpowersupply.

ReplaceSPB.

COM_OKnotblinking

StatusLED′soff

ButtonLED′soff

REB+CCTLshows‘--‘

REB+DDOshows‘07’

noseriallinkbetweenTCBandSPB

(noServiceToolconnection)

checkconnectionofRSLormakeTestatTCB

M-1-2-5(selftest)RSL+?

Addr.62withoutresponse?

checkcorrectconnection

TCBtoP14;MCBtoP17

checkwiring

TCBtoP14;MCBtoP17

StatusLED′sblinking

ButtonLED′sblinking

REB+CCTLshows‘S-‘

REB+DDOshows‘06’

TCBdoesn’tsendstatusinformation

RSaddressonSPBdoesnotmatchI/OprogrammingatTCB

checkconnectionofRSLormakeTestatTCB

M-1-2-5(selftest)RSL+?

Addr.62withoutresponse?

switchtoEROmode(movethecar)andswitchbacktoNORmode(operatesaCOR),operateadooropencommand,thenstatusLED′shastostopblinking(thenseenext2symptoms),elseTCBSW/HWfail

(changeSWorchangeTCB)

checkRSaddressatSPBandcheckI/OprogrammingattheTCB

StatusLED′sblinking

ButtonLED′sblinking

REB+CCTLshows‘Sr‘

TCBdoesn’tsendstatusinformation

checkoperationofTCB

(SVThastoworkproperly)

StatusLED′snotblinking

ButtonLED′sblinking

REB+CCTLshows‘S-‘

REB+DDOshows‘06’

RSL-Checkfailed

RSaddressonSPBdoesnotmatchI/OprogrammingonTCB

SPBisinBatteryMode(i.e.RSLisnotworking)

checkRSLconnection

checkRSaddress(SPB)andcheckI/Oprogramming(TCB)

checkRSLpowersupply

SDIblinkinginboth

directionswhilestopping

REB+DDOshows‘01’

nosignalsfromencoderA

checkencoderwiring

checkmobilityoftoothedwheel

(onlyGIEN99)

changeencoder

SDIshowsspeedinbothdirections

REB+DDOshows‘02’

nosignalsfromencoderB

checkencoderwiring

checkmobilityoftoothedwheel(onlyGIEN99)

changeencoder

SDIshowsspeedinbothdirections

REB+DDOshows‘03’

invalidphaseshiftbetweenencoders.

Adjustthepositionofthespeedencodersatthetensiondevice

(onlyGIEN99)

ChangeencoderB

symptom

possiblereason

action

SDImostlyshowscorrectdirection.

REB+DDOshows‘03’

invalidphaseshiftbetweenencoders.

encodersareexchanged

Adjustthepositionofthespeedencodersatthetensiondevice

(onlyGIEN99)

exchangeencoderplugsorchangeSDI-Dir(onlyGIEN99)

SDIblinkinginbothdirectionswhilerunning

nosignalsfromencoderA

nosignalsfromencoderB

invalidphaseshiftbetweenencoders

checkencoderwiring

changebothencoder(oneafteranother)

REB+DDOshows‘04’

E2PromofSPBisdefect.AfterlossofpowerthedirectionandscaleofSDIisnotreliableanymore.

ReplaceSPB.

REB+DDOshows‘05’

andLED3:or

Batteryisnearlydischargedduringstart-up.TheSPBwillhavenopowersupplyifthecontrollerisswitchedoff.

Batteryisdefect.

Batteryabsentorover-voltagefault

Chargingfault

Chargepending(temperatureoutofrange)

Chargebattery/DisconnectP3forstart-up

Replacebattery

REB+DDO