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EngineeringIntegration(InnovativeDesignTraining)Spring2006byLiu,SijiaEngineeringTrainingCenterHarbinEngineeringUniversityEngineeringIntegration(Inno1Welcometothiscourse!!Welcometothiscourse!!2EngineeringIntegrationTrainingCourseStructureFreeTopic（自主選題創新訓練）ReverseEngineeringofTypicalMechatronicalProducts（典型機電產品的反求工程創新訓練）IntellectualizedControlSystem（智能控制系統工程創新訓練）EngineeringInnovationTrainingonStudentswithinnovativeideasandgoodpracticalabilitystudentswhointerestinmechatronicalproductsstudentswithinterestsincontrolsystemsEngineeringIntegrationTraini3Inthiscourse,youwillbeanengineer!Inthiscourse,youwillbean4YourtaskistodoEngineeringInnovationAnPieceofEngineeringInnovationWorks!YourtaskistodoEngineering5Itcouldbeatoughjob!YouareaskedtoGenerateanideaTurntheideaintoadesignConstructyourdesignWriteatechnicalreportItcouldbeatoughjob!Youar6However,believeme!You’veexperiencedtheprocessesofarealEngineeringPROJECT,
AndbornthefundamentalqualityofaCREATIVEEngineer!Afterthepainfulhardwork,However,believeme!7Somefacts…..In２００３,Chinaconsumes３１％fossilfuels,3０％ironore，２７％rolledsteeland４０％concreteoftheglobaloutput.ButGDPpercentageoftotalamountintheworldislessthan4%.AccordingtoreportfromChineseAcademyofScienceFortheaddedvalueofproducts,thelinkofmanufactureholds30%,andtherest70%istakenbybrand,marketingandinnovation.Chinaisthe3rdlargesttradecountry,butmainlydependingonthelowaddedvalueproducts.China’smanufacturingfieldsellsthecheaplabor,resources,whiletheadvancedcountriesofEuropeandU.S.sellthestandards,patentsandbrands.Sta.Ofinternationalmarketingorganization8Somefacts…..8Somefacts…..--AnAcademicianofChineseAcademyof
EngineeringTheinternationalizedproductionisthecurveof“smile”,onthetwopeaksarethebrandandtechnology,andthemanufactureandfabricationareonthebottom.Usuallythevalueofbrandisdeterminedbythecoretechnology,withoutcoretechnologythatmeanswewillonlyremainatthebottomofthebiginternationalworkdistributionandtheglobalvaluechain.BRANDTECHNOLOGYMANUFACTUREFABRICATIONSomefacts…..--AnAcademicia9Somefacts…..TaiwanreceivedfourE-2T[forTaiwan]Hawkeyesin1995aspartofa$749.5milliondealwithUSfirm.InconjunctionwithF-16andMirage2000fighters,theE-2TswillenhanceTaiwan'sairdefensecapability,increasingattackwarningtimesfromfiveminutesto25minutes.E-2THawkeyesE-2T[forTaiwan]Hawkeyes-AirborneEarlyWarningAircraftSomefacts…..Taiwanreceived10Somefacts…..In2001,underpressurefromtheUnitedStates,IsraelscrappedadealtoselltheairborneearlywarningradarsystemtoChina.TheIsraeligovernmenthasassuredadministrationofficialsthatthesaledoesnotinvolveAmericantechnology.ButaPentagonofficialsaid"Giventheverycloserelationshipthatwehave,thereisalwaysthedangerthatsomeofthistechnologycouldpassfromIsraeltoChina."U.S.officialsatthesametimeexpressedconcernthatthetechnologycouldimproveChina'sabilitytolaunchanoffensivestrikeagainstTaiwan.In2003,ChinamanufactureditsownAEWaircraft—Kongjing2000.KongJing2000空警2000China’sself-developedAirborneEarlyWarningAircraftSomefacts…..In2001,und11Sowelearn…..Marketcannotexchangethecoretechnology.Independentinnovationisthedemandofscientificandtechnologyupgrade,nationaldefense,andthetransferofeconomygrowth.12Sowelearn…..MarketcannoteBeforeyoutry...Beforeyoutry...
Beforeyoutrytosolveaproblem,defineit.
Beforeyoutrytocontrolaprocess,understandit.
Beforetryingtocontroleverything,findoutwhatisimportant.
Startbypicturingtheprocess.
----JohnT.Burr,QualityProgram(June1990),p.64
Beforeyoutry...Beforeyout13IdeasToFinalworksEngineeringDesignProcessIdeasToFinalworksEngin14WhatisDesign?Definition:EngineeringDesignistheprocessofdevising（設計）
asystem,componentorprocesstomeetdesiredneeds.Itisadecisionmakingprocess,(ofteniterative反復的)inwhichthebasicsciencesareappliedtoconvertresourcesoptimallytomeetastatedobjective.Amongthefundamentalelementsofadesignprocessaretheestablishmentofobjectivesandcriteria,synthesis,analysis,constructiontestingandevaluation.EngineeringDesignistheprocessofdevising（設計）
asystem,componentorprocesstomeetdesiredneeds.Itisadecisionmakingprocess,(ofteniterative反復的)inwhichthebasicsciencesareappliedtoconvertresourcesoptimallytomeetastatedobjective.Amongthefundamentalelementsofadesignprocessaretheestablishmentofobjectivesandcriteria,synthesis,analysis,construction,testingandevaluation.--AccordingtoABET(美國工程與技術認證委員會
)15WhatisDesign?Definition:EngDESIGN
OptimallyConvertBasicSciencesMathematics Resources StatedObjectiveEngineeringSciences既定的目標DESIGN OptimallyConvert既定的16Engineers’job……EngineerEngineers’job……Engineer17DifferencesbetweenscienceanddesignProblemswellposed（提出）CompleteUnambiguous（明確）Freefrominternalcontradiction(矛盾)Solutionsuniqueandcompact（簡潔）AnswersinbackIdentifiableclosure（終止）RequireapplicationofspecificknowledgeProblemsindexedtochapter,sectionEngineeringScienceEngineeringDesignPoorlyposedNevercompleteUsuallyambiguousAlwayscontaininternalcontradictionSolutionsneveruniqueandrarelyhaveidentifiableclosureUsuallyrequiredintegrationofdiverseknowledgeJoyrideonmoon18DifferencesbetweenscienceanEngineeringDesignProcessTheEngineeringDesignProcessisaseriesofstepsthatengineersusetoguidethemastheysolveproblems.
EngineeringDesignProcessThe19STEP1:IdentifytheNeedorProblemSTEP1:IdentifytheNeedor20NeedsHierarchy(目標樹)NeedsHierarchy(目標樹)21STEP2.ResearchtheneedorproblemSTEP2.Researchtheneedorp22REALWORLDCONSTRAINTS
EconomicfactorsSafetyReliabilityAesthetics(美學)EthicsSocialimpactsREALWORLDCONSTRAINTSEconomi23STEP3.Developpossiblesolutions
HelpfulTechniques
Brainstorming(頭腦風暴)
MorphologicalAnalysis(形態分析)
Attributelisting(屬性列表)
STEP3.Developpossiblesolu24BrainstormingArrangeameetingforagroupoftherightsizeandmakeup(typically4-8people)
Makesurethateveryoneunderstandstheproblem
Reviewthegroundrules
Avoidcriticizingideas/suspendjudgment.Allideasareasvalidaseachother
Free-wheeling.Don'tcensoranyideas,keepthemeetingflowgoing.
Avoidanydiscussionofideasorquestions,asthesestoptheflowofideas.
HavesomeonefacilitatingtoenforcetherulesandwritedownalltheideasastheyoccurClarifyandconcludethesession.BrainstormingArrangeameeting25Morphological
AnalysisThistheorycouldbeextendedtoanyproblemthathasthefollowingtypeofstructure.Imagineyouhaveaproductthatcouldbemadeof3typesofmaterial,in6possibleshapes,andwith4kindsofmechanism（結構、裝置）.Theoreticallythereare72(3x6x4)potentialcombinationsofmaterial,shapeandmechanism.Someofwhichmayalreadyexists,otherswillbeunusable,andthoseleftoverareprospectivenewproducts.MorphologicalAnalysisThisthe26AttributelistingAttributelistingisatechniquefromtheearly1930'sSteps:Takinganexistingproductorsystem,Breakingitintoparts,Identifyingvariouswaysofachievingeachpart,andthenRecombiningthesetoidentifynewformsoftheproductorsystem.AttributelistingAttributelis27ProperlystructuringthesearchhasthefollowingbenefitsEliminatepathsthatdonotsatisfythedesigngoalsDesigntaskssotheyprovidethemostinformationUseattributesofthefinalsolutiontoguidechoicesalongsolutionpathSTEP4.Selectthebestpossiblesolution(s)Properlystructuringthesearc28ExampleSTEP4.ExampleSTEP4.29DepictsdesigninawaythatisrecognizableUsesoftwarefornormalizeddesignAutoCADCAXAProtel
SafetySTEP5.ConstructaprototypeDepictsdesigninawaythat30Doesitwork?Doesitmeettheoriginaldesignconstraints?STEP6.Testandevaluatethesolution(s)Doesitwork?STEP6.Testand31STEP6.Testandevaluatethesolution(s)Power.Theamounttheproductproducesorconsumes.Speed.Howfastdoesitoperate?Howlongwillittaketomanufacture?Cost.Thepricetotheconsumertopurchase,thecosttothecompanytomanufacture,andthecostitsimplementationwillhaveonsocietyingeneral.Reliability.Howwelldoesitoperate?Howlongwillitlast?Isitaqualityproduct?Safety.Arethereanyhealthrisks?Functionality.Doesitperformthedesiredtaskseffectively?STEP6.Testandevaluatethe32STEP6.Testandevaluatethesolution(s)Easeofuse.Canthecustomeroperateiteasilyandintuitively?Aesthetics.Isitpleasingtosee,feel,touch,orhear.Ethicsandsocialimpact.Willitbenefitorharmpeopleandthesocialorphysicalenvironmentsinwhichtheylive?Maintainability.Howeasilyandcost-effectivelycanitbekeptingoodworkingorder?Testability.Howeasilyandeffectivelycanitbetestedbythemanufacturerpriortovolumeproductionforthemarket?Manufacturability.Whatissuesmustbeaddressedinthemanufactureoftheproduct?STEP6.Testandevaluatethe33STEP7.Communicatethesolution(s)Discusshowthesolution(s)bestmeet(s)theneedsoftheinitialproblem,opportunity,orneedDiscusssocietalimpactandtradeoffsofthesolution(s)STEP7.Communicatethesoluti34STEP8.RedesignOverhaulthesolutionbasedoninformationgatheredduringthetestsandpresentationSTEP8.RedesignOverhaulthe35Attentionyourtime!FlowChartAttentionyourtime!FlowChar36Attentionyourtime!TimeTableAttentionyourtime!TimeTabl37Donotfeelfrustrated!
Remember－Ilearn,IknowIsee,IrememberIdo,IunderstandDonotfeelfrustrated!38Atlast……Wishyougetgoodmarks!Atlast……Wishyougetgoo39Thankyou!Thankyou!40演講完畢，謝謝觀看！演講完畢，謝謝觀看！41EngineeringIntegration(InnovativeDesignTraining)Spring2006byLiu,SijiaEngineeringTrainingCenterHarbinEngineeringUniversityEngineeringIntegration(Inno42Welcometothiscourse!!Welcometothiscourse!!43EngineeringIntegrationTrainingCourseStructureFreeTopic（自主選題創新訓練）ReverseEngineeringofTypicalMechatronicalProducts（典型機電產品的反求工程創新訓練）IntellectualizedControlSystem（智能控制系統工程創新訓練）EngineeringInnovationTrainingonStudentswithinnovativeideasandgoodpracticalabilitystudentswhointerestinmechatronicalproductsstudentswithinterestsincontrolsystemsEngineeringIntegrationTraini44Inthiscourse,youwillbeanengineer!Inthiscourse,youwillbean45YourtaskistodoEngineeringInnovationAnPieceofEngineeringInnovationWorks!YourtaskistodoEngineering46Itcouldbeatoughjob!YouareaskedtoGenerateanideaTurntheideaintoadesignConstructyourdesignWriteatechnicalreportItcouldbeatoughjob!Youar47However,believeme!You’veexperiencedtheprocessesofarealEngineeringPROJECT,
AndbornthefundamentalqualityofaCREATIVEEngineer!Afterthepainfulhardwork,However,believeme!48Somefacts…..In２００３,Chinaconsumes３１％fossilfuels,3０％ironore，２７％rolledsteeland４０％concreteoftheglobaloutput.ButGDPpercentageoftotalamountintheworldislessthan4%.AccordingtoreportfromChineseAcademyofScienceFortheaddedvalueofproducts,thelinkofmanufactureholds30%,andtherest70%istakenbybrand,marketingandinnovation.Chinaisthe3rdlargesttradecountry,butmainlydependingonthelowaddedvalueproducts.China’smanufacturingfieldsellsthecheaplabor,resources,whiletheadvancedcountriesofEuropeandU.S.sellthestandards,patentsandbrands.Sta.Ofinternationalmarketingorganization49Somefacts…..8Somefacts…..--AnAcademicianofChineseAcademyof
EngineeringTheinternationalizedproductionisthecurveof“smile”,onthetwopeaksarethebrandandtechnology,andthemanufactureandfabricationareonthebottom.Usuallythevalueofbrandisdeterminedbythecoretechnology,withoutcoretechnologythatmeanswewillonlyremainatthebottomofthebiginternationalworkdistributionandtheglobalvaluechain.BRANDTECHNOLOGYMANUFACTUREFABRICATIONSomefacts…..--AnAcademicia50Somefacts…..TaiwanreceivedfourE-2T[forTaiwan]Hawkeyesin1995aspartofa$749.5milliondealwithUSfirm.InconjunctionwithF-16andMirage2000fighters,theE-2TswillenhanceTaiwan'sairdefensecapability,increasingattackwarningtimesfromfiveminutesto25minutes.E-2THawkeyesE-2T[forTaiwan]Hawkeyes-AirborneEarlyWarningAircraftSomefacts…..Taiwanreceived51Somefacts…..In2001,underpressurefromtheUnitedStates,IsraelscrappedadealtoselltheairborneearlywarningradarsystemtoChina.TheIsraeligovernmenthasassuredadministrationofficialsthatthesaledoesnotinvolveAmericantechnology.ButaPentagonofficialsaid"Giventheverycloserelationshipthatwehave,thereisalwaysthedangerthatsomeofthistechnologycouldpassfromIsraeltoChina."U.S.officialsatthesametimeexpressedconcernthatthetechnologycouldimproveChina'sabilitytolaunchanoffensivestrikeagainstTaiwan.In2003,ChinamanufactureditsownAEWaircraft—Kongjing2000.KongJing2000空警2000China’sself-developedAirborneEarlyWarningAircraftSomefacts…..In2001,und52Sowelearn…..Marketcannotexchangethecoretechnology.Independentinnovationisthedemandofscientificandtechnologyupgrade,nationaldefense,andthetransferofeconomygrowth.53Sowelearn…..MarketcannoteBeforeyoutry...Beforeyoutry...
Beforeyoutrytosolveaproblem,defineit.
Beforeyoutrytocontrolaprocess,understandit.
Beforetryingtocontroleverything,findoutwhatisimportant.
Startbypicturingtheprocess.
----JohnT.Burr,QualityProgram(June1990),p.64
Beforeyoutry...Beforeyout54IdeasToFinalworksEngineeringDesignProcessIdeasToFinalworksEngin55WhatisDesign?Definition:EngineeringDesignistheprocessofdevising（設計）
asystem,componentorprocesstomeetdesiredneeds.Itisadecisionmakingprocess,(ofteniterative反復的)inwhichthebasicsciencesareappliedtoconvertresourcesoptimallytomeetastatedobjective.Amongthefundamentalelementsofadesignprocessaretheestablishmentofobjectivesandcriteria,synthesis,analysis,constructiontestingandevaluation.EngineeringDesignistheprocessofdevising（設計）
asystem,componentorprocesstomeetdesiredneeds.Itisadecisionmakingprocess,(ofteniterative反復的)inwhichthebasicsciencesareappliedtoconvertresourcesoptimallytomeetastatedobjective.Amongthefundamentalelementsofadesignprocessaretheestablishmentofobjectivesandcriteria,synthesis,analysis,construction,testingandevaluation.--AccordingtoABET(美國工程與技術認證委員會
)56WhatisDesign?Definition:EngDESIGN
OptimallyConvertBasicSciencesMathematics Resources StatedObjectiveEngineeringSciences既定的目標DESIGN OptimallyConvert既定的57Engineers’job……EngineerEngineers’job……Engineer58DifferencesbetweenscienceanddesignProblemswellposed（提出）CompleteUnambiguous（明確）Freefrominternalcontradiction(矛盾)Solutionsuniqueandcompact（簡潔）AnswersinbackIdentifiableclosure（終止）RequireapplicationofspecificknowledgeProblemsindexedtochapter,sectionEngineeringScienceEngineeringDesignPoorlyposedNevercompleteUsuallyambiguousAlwayscontaininternalcontradictionSolutionsneveruniqueandrarelyhaveidentifiableclosureUsuallyrequiredintegrationofdiverseknowledgeJoyrideonmoon59DifferencesbetweenscienceanEngineeringDesignProcessTheEngineeringDesignProcessisaseriesofstepsthatengineersusetoguidethemastheysolveproblems.
EngineeringDesignProcessThe60STEP1:IdentifytheNeedorProblemSTEP1:IdentifytheNeedor61NeedsHierarchy(目標樹)NeedsHierarchy(目標樹)62STEP2.ResearchtheneedorproblemSTEP2.Researchtheneedorp63REALWORLDCONSTRAINTS
EconomicfactorsSafetyReliabilityAesthetics(美學)EthicsSocialimpactsREALWORLDCONSTRAINTSEconomi64STEP3.Developpossiblesolutions
HelpfulTechniques
Brainstorming(頭腦風暴)
MorphologicalAnalysis(形態分析)
Attributelisting(屬性列表)
STEP3.Developpossiblesolu65BrainstormingArrangeameetingforagroupoftherightsizeandmakeup(typically4-8people)
Makesurethateveryoneunderstandstheproblem
Reviewthegroundrules
Avoidcriticizingideas/suspendjudgment.Allideasareasvalidaseachother
Free-wheeling.Don'tcensoranyideas,keepthemeetingflowgoing.
Avoidanydiscussionofideasorquestions,asthesestoptheflowofideas.
HavesomeonefacilitatingtoenforcetherulesandwritedownalltheideasastheyoccurClarifyandconcludethesession.BrainstormingArrangeameeting66Morphological
AnalysisThistheorycouldbeextendedtoanyproblemthathasthefollowingtypeofstructure.Imagineyouhaveaproductthatcouldbemadeof3typesofmaterial,in6possibleshapes,andwith4kindsofmechanism（結構、裝置）.Theoreticallythereare72(3x6x4)potentialcombinationsofmaterial,shapeandmechanism.Someofwhichmayalreadyexists,otherswillbeunusable,andthoseleftoverareprospectivenewproducts.MorphologicalAnalysisThisthe67AttributelistingAttributelistingisatechniquefromtheearly1930'sSteps:Takinganexistingproductorsystem,Breakingitintoparts,Identifyingvariouswaysofachievingeachpart,andthenRecombiningthesetoidentifynewformsoftheproductorsystem.AttributelistingAttributelis68ProperlystructuringthesearchhasthefollowingbenefitsEliminatepathsthatdonotsatisfythedesigngoalsDesigntaskssotheyprovidethemostinformationUseattributesofthefinalsolutiontoguidechoicesalongsolutionpathSTEP4.Selectthebestpossiblesolution(s)Properlystructuringthesearc69ExampleSTEP4.ExampleSTEP4.70DepictsdesigninawaythatisrecognizableUsesoftwarefornormalizeddesignAutoCADCAXAProtel
SafetySTEP5.
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