1、Your global partner for high quality powder coating工程機械之金馬應用2010年麗江Your global partner for high quality powder coating 2工程機械行業分析 2010年預期行業收入會達到4000億，增幅超過25%，2015年將達到8700億以上，平均增幅超過17%，整個市場前景非常看好，增速兩倍于GDP，未來五年行業將迎來真正的發展高峰。 Your global partner for high quality powder coating 3發展趨勢-。“走出去”與“引進來”雙管齊下 大型工程

2、機械企業謀求海外發展大型工程機械企業謀求海外發展 三一、中聯、柳工、廈工等紛紛海外設立基地，拓展海外市場 上下游企業紛紛投身工程機械市場上下游企業紛紛投身工程機械市場 奇瑞叉車、熔盛重工、河北鋼鐵紛紛進入工程機械行業 國際工程機械巨頭搶灘中國市場國際工程機械巨頭搶灘中國市場 赫斯默、卡特彼勒、美卓、久保田、特雷克斯 、JOHNDEERYour global partner for high quality powder coating 4Your global partner for high quality powder coating 5 Your global partner for h

3、igh quality powder coating 6 Your global partner for high quality powder coating 77Your global partner for high quality powder coating 88Your global partner for high quality powder coating 99Your global partner for high quality powder coating 1010Your global partner for high quality powder coating 1

4、111Your global partner for high quality powder coating 1212Your global partner for high quality powder coating 1313（根據板材和焊接工藝不同）刮膩子會造成外刮膩子會造成外觀的持久問題觀的持久問題,國外大部份生產國外大部份生產家已取消刮膩子家已取消刮膩子Your global partner for high quality powder coating 1414- -結構件 耐候性標準型 （180-200 20-30min）（根據板材和焊接工藝不同）單涂層粉末Your global

5、 partner for high quality powder coating 1515- -結構件 耐候性高級型 （140-160 3-5min）（180-200 20-30min）（根據板材和焊接工藝不同）雙涂層粉末Your global partner for high quality powder coating 1616涂層的膜厚= 完全固化=未完全固化(結構件結構件)(駕駛室駕駛室,薄板件薄板件)噴面漆噴面漆(30m)(30m)粉末面漆粉末面漆(70m)(70m)噴二遍底漆噴二遍底漆(50m)(50m)刮膩子刮膩子(150m)(150m)密封膠密封膠替代替代刮膩子刮膩子(150m

6、)(150m)粉末面漆粉末面漆(70m)(70m)粉末面漆粉末面漆(70m)(70m)防腐底粉防腐底粉(50m)(50m)噴底漆噴底漆(25m)(25m)E-Coat(20m)E-Coat(20m)前處理前處理(10m)(10m)粉末涂料可一次性粉末涂料可一次性達到理想的膜厚達到理想的膜厚建議取消刮膩子的程序因為建議取消刮膩子的程序因為刮膩子會造成涂膜的耐候性刮膩子會造成涂膜的耐候性Your global partner for high quality powder coating 17Spec for China ACE Market規格干膜表面性能 Visual Characterist

7、icsPowder Coatings Technology Center PTC 17Steel pre-treatment 鋼板的鋼板的前處理前處理Standard(標準級標準級)Superior(高級高級)SANYLiquid PaintsFe-P Zn-Pe-coatAPP120Fe-PZn-Pe-coatAPP120Coating Appearance外觀外觀ASTM D1729Visual Match to Colour Standard（目視接近）NoDFT 涂膜厚度涂膜厚度ASTM D7091m60-9080-110 100-140 60-9080-110100-140Opaci

8、ty 遮蔽率遮蔽率ASTM D2805m60Orange peel桔皮桔皮ACT Ref. Panels6 min5 min6 min5minSpecular Gloss 表面光澤表面光澤ASTM D523High Gloss 60 80%Satin 60 40%; 70%DOI 表面鮮映度表面鮮映度ASTM E430 (for high gloss only)70%60%Your global partner for high quality powder coating 18Spec for China ACE Market 規格干膜機械性能Mechanical Properties18S

9、teel pre-treatment 鋼板的前處理鋼板的前處理Standard(標準級標準級)Superior(高級高級)SANYLiquid Paints*Fe-P Zn-Pe-coatAPP120Fe-PZn-Pe-coatAPP120Gouge Pencil Hardness 鉛筆硬度鉛筆硬度（劃破）（劃破）ASTM D3363Pencil - Gouge 鉛筆硬度（劃破） H HAdhesion干膜附著力干膜附著力ASTM D3359Rating 等級5B 0 grade Impact Resistance 耐沖擊性耐沖擊性能能ASTM D2794Direct 正沖Kg.cm 5050

10、Density 密度密度 ASTM D5965g/mlReport data（見報告）NoShelf Life 儲存期儲存期Months12*Gouge Pencil Hardness standards is GB/T 6739 Adhesion standard is GB/T 9286 impact Resistance standard is GB/T 1732Your global partner for high quality powder coating 19Internal Test Result for XCMG- ACE 2000Panel Preparation樣板制備

11、PowderPretreatmentPrimerTest or notGrit Blasting噴砂/TestedAPP120TestedFe-Phosphate鐵系磷化/TestedAPP120TestedZn-Phosphate鋅系磷化/On goingE-coat電泳/Waiting for panels QP001Z QE001ZYour global partner for high quality powder coating 20Parametertest methodUnitSPECQP001ZQE001ZSpecular Gloss光澤ASTM D523%20 8086.38

12、2.160 8593.590.8Impact resistance耐沖擊ASTM D2794 KgcmDirect 50 5050Reverse 255050Adhesion附著力ASTM D3359Rating5B5B5BPencil-Gouge鉛筆硬度ASTM D3363 H2H2HInternal Test Result for XCMG- ACE 2000干膜機械性能Mechanical PropertiesYour global partner for high quality powder coating 21Spec for China ACE Market規格干膜耐化學性Che

13、mical PropertiesPowder Coatings Technology Center PTC 21Steel pre-treatment 鋼板的前處理鋼板的前處理Standard(標準級標準級)Superior(高級高級)SANYLiquid Paints*Fe-PZn-Pe-coatAPP120Fe-PZn-Pe-coatAPP120Distilled Water 耐浸水耐浸水Immersion T=252C ASTM D870Hours 480480*Gloss Retention - 60 90% 95%Slight color change and gloss reduc

14、tion AppearanceNo Blisters, No rust(無起泡無生銹)Diesel Fuel 耐柴油耐柴油Immersion T=252C ISO2812-1Hours 400NoAdhesionNo Adhesion loss （無粘附損失）Engine Oil 10W-30耐機油耐機油Hours 400Hardness 2B Alkali Resistance耐堿耐堿性性0.1 mol/L NaOH ; 25; GB/T176396 hrs ,No blister and detachment; slight color and gloss change can be ac

15、ceptable （96小時無起泡，無剝落，允許有輕微失光與變色）48hrsAcid Resistance耐酸耐酸性性0.05mol/L H2SO4; 25C; GB/T1763* Standards is GB/T 1733 Your global partner for high quality powder coating 22Internal Test Result for XCMG- ACE 2000Distilled Water Resistance 耐蒸餾水On Fe-Phosphate, all pass 鐵系磷化所有色板通過測試On grit blasting, withou

16、t APP120 see some blistering對于噴砂后未用APP120打底的，測試后發現一些氣泡Your global partner for high quality powder coating 23Internal Test Result for XCMG- ACE 2000Acid Resistance 耐酸性On Fe-Phosphate or grit blasting, both can pass acid resistance test.無論鐵系磷化還是噴砂均通過耐酸性測試Your global partner for high quality powder coa

17、ting 24Internal Test Result for XCMG- ACE 2000Alkali Resistance 耐堿性On Fe-Phosphate or grit blasting, both can pass alkali resistance test.無論鐵系磷化或噴砂均可通過耐堿性測試Your global partner for high quality powder coating 25Internal Test Result for XCMG- ACE 2000Diesel and Engine Oil Resistance 耐柴油和機油 All Passed-

18、 Data to be summarized Engine oil type 機油類型in spec: 10W-30in test: GRXP-320Your global partner for high quality powder coating 26Spec for China ACE Market規格耐中性鹽霧性能(Salt Spray Resistance)Powder Coatings Technology Center PTC 26Steel pre-treatment鋼板鋼板的前處理的前處理Standard(標準級標準級)Superior(高級高級)SANYLiquid Pa

19、ints*Fe-PZn-Pe-coatAPP120Fe-PZn-Pe-coatAPP120ASTM B117 ASTM D1654 Procedure A Method 2 Hours240 500 1000 1200 240 500 1000 1200240Mean Creep from Scribe 劃痕單邊延展長度mm 3 2ASTM D714Blisters Rating 起泡等級10Grade 1*（輕微變色，無起泡生銹和脫落）ASTM D610Surface Rusted Rating表面生銹等級 9Note:* standard is GB/T 1765 *standard is

20、 GB/T 1740Your global partner for high quality powder coating 27Internal Test Result for XCMG- ACE 2000 Salt Spray Resistance 耐中性鹽霧One coat of QE001Z or QP001Z on Fe phosphate steel pass 240h test 鐵系磷化上單涂層可通過240h鹽霧測試Your global partner for high quality powder coating 28Internal Test Result for XCMG-

21、 ACE 2000 Salt Spray Resistance 耐中性鹽霧QE001Z and QP001Z with primer APP120 pass 1169h anti-corrosion test on grit blasting steel substrate.打底APP120后可通過1169h鹽霧實驗Your global partner for high quality powder coating 29Spec for China ACE Market規格耐濕熱性能 Humidity ResistancePowder Coatings Technology Center P

22、TC 29Steel pre-treatment 鋼板的前處理鋼板的前處理Standard(標準級標準級)Superior(高級高級)SANYLiquid Paints（三（三一標準一標準)* Fe-PZn-Pe-coatAPP120Fe-PZn-Pe-coatAPP120ASTM D1735Hours（小時）1000240h, Grade1*ASTM D714Blisters Rating 起泡等級10ASTM D610Surface Rusted Rating表面生銹等級10Note:* standard is GB/T 1740Your global partner for high q

23、uality powder coating 30Internal Test Result for XCMG- ACE 2000 Humidity Resistance 耐濕熱 On Fe-phosphate pass 1000hr humidity test. 鐵系磷化上可通過1000h耐濕熱Your global partner for high quality powder coating 31Spec for China ACE Market規格氙燈加速老化測試Xenon Arc Lab weatheringPowder Coatings Technology Center PTC 31

24、Steel pre-treatment 鋼板鋼板的前處理的前處理Standard(標準級標準級)Superior(高級高級)SANYLiquid Paints*Fe-PZn-Pe-coatAPP120Fe-PZn-Pe-coatAPP120Bright Shades: similar to RAL1016; RAL1018; RAL2001; RAL 3013; Coloured Shades: similar to RAL5005; RAL6002; RAL6018 Other Shades: similar to RAL7004; RAL7024; RAL9005; RAL9010*ISO

25、11341 ASTM D523 ASTM D2244Hours120015001200Gloss Retention - 6050%65%No crack, no chalkSlight color and gloss changeE*Bright Shades(亮色): E4 Coloured Shades(彩色): E3 Other Shades(其它): E3 *Standard is GB/T 1865Your global partner for high quality powder coating 32Internal Test Result for XCMG- ACE 2000

26、 Xenon Arc Lab weathering氙燈加速老化Your global partner for high quality powder coating 33Spec for China ACE Market規格佛羅里達自然曝曬Florida ExposurePowder Coatings Technology Center PTC 33Stee l pre-treatment 鋼板鋼板的前處理的前處理Standard(標準級標準級)Superior(高級高級)SANYLiquid Paints*Fe-PZn-Pe-coatAPP120Fe-PZn-Pe-coatAPP120AST

27、M D1014 (South facing; 45) ASTM D523ASTM D2244Months122436Gloss Retention - 6050%65%Grade1*E*Bright Shades(亮色): E4 Coloured Shades(彩色): E3 Other Shades(其它): E3 Bright Shades: similar to RAL1016; RAL1018; RAL2001; RAL 3013; Coloured Shades: similar to RAL5005; RAL6002; RAL6018 Other Shades: similar t

28、o RAL7004; RAL7024; RAL9005; RAL9010* GB/T 1766Your global partner for high quality powder coating 34Internal Test Result for XCMG- ACE 2000 Florida Exposure 福羅里達暴曬 Sent 2pcs panels for each color to Hainan for Exposure in July,2010 - waiting for resultsYour global partner for high quality powder co

29、ating 3535Your global partner for high quality powder coating 3636Your global partner for high quality powder coating 3737涂裝線的主要能源消耗Source: “Achieving Beneficial Use of LFG in Production Critical Process Equipment”Durr study of Spartanburg paint line/landfill/conf/10th/harbison.pdf

30、能耗單位成本能耗單位成本Your global partner for high quality powder coating 3838涂裝總成本比較單位成本單位成本 / MYour global partner for high quality powder coating 39Akzo Nobel Powder Coatings China Marketing /ACE39溶劑排放粉末粉末涂料涂料”0”溶劑的排放溶劑的排放Your global partner for high quality powder coating 4040耐候性比較非常優異的耐非常優異的耐候保護性能候保護性能Yo

31、ur global partner for high quality powder coating 4141Your global partner for high quality powder coating 4242Your global partner for high quality powder coating 43Akzo Nobel Powder Coatings China Marketing /ACE43Your global partner for high quality powder coating 4444Your global partner for high qu

32、ality powder coating 4545Your global partner for high quality powder coating 46國外案例分析國外案例分析-HORSCH （德國）（德國）/大型農業機械大型農業機械工件工件：農用機械部件 每掛重量可達1000公斤工件尺寸工件尺寸：最大高度 3000mm 最大寬度 1400mm 最大長度 5500mm鏈速鏈速：0.5-2.5 米/分鐘噴涂設備配置噴涂設備配置：Magic Plus 26 Optigun +2 OptiSelect 2*ZA06 往復機 CM10觸摸屏集中控制 2*大旋風風量16000Nm3/h 供粉中心+

33、300升新粉添加系統 2*可升降手補口Your global partner for high quality powder coating 47國外案例分析國外案例分析-HORSCH （德國）（德國）/大型農業機械大型農業機械Your global partner for high quality powder coating 48國外案例分析國外案例分析-MCFA三菱三菱-卡特彼勒叉車（美國）卡特彼勒叉車（美國） /鏟車鏟車Your global partner for high quality powder coating 49國外案例分析國外案例分析-MCFA三菱三菱-卡特彼勒叉車（美

34、國）卡特彼勒叉車（美國） /鏟車鏟車Your global partner for high quality powder coating 50國外案例分析國外案例分析-MCFA三菱三菱-卡特彼勒叉車（美國）卡特彼勒叉車（美國） /鏟車鏟車Your global partner for high quality powder coating 51Case Study: 國內案例分析叉車國內案例分析叉車工件：叉車部件工件尺寸： 1500 x 1500 x 500 mm (長x 高x 寬)鏈速：1.4米/秒噴涂設備配置： MRS-M Manual Booth 2*ACR 8*PG2-A 2*MPS1-F PH150Your global partner for high quality powder coating 52Case Study: 國內案例分析叉車國內案例分析叉車Your global partner for high quality powder coating 53Case Study: 國內案例分析叉車國內案例分析叉車Your global partner for high quality powder coating 54Case Study: 國內案例分析叉車國內案例分